2017/2018 Fredericksburg’s Engineering/Rocket Program-September Hi Lights

The new school year is three weeks into session and with it, the Fredericksburg High School Engineering Program has begun working toward new goals.

This year (Fall semester) there are actually classes representing each grade level. This is different from last year in that there were two classes of Freshman in the fall and two classes of Sophomores in the spring. There will be a class of 12 Freshman in the fall and another class of 12 in the spring, and a class of 16 Sophomores in the fall and another class of 12 in the spring.

The Freshman classes began by learning about the design and development loop. This is important because it gives them an understanding on how industry approaches problems in order to develop new innovation. Leadership and teamwork have been a strong topic of class discussion as well as exercises to put these traits into practice. This week in class they are testing cardboard structures they have built as part of the structural project part of their class.

Pictured: Kyle Kuhlman, Andrew Kendrick, and Gavin West.

Pictured: Luke Tucker, Benji Robles, and Kolby Fryburger.

Pictured: Paige Guzy, Emily Ma, Evertt Borton.

Pictured: Nehemiah Cabral, Sadie Eidson, and Eli Rode.

Here the whole class shows off their cardboard structures for testing.

Sadie Eidson with an unofficial test of her structure post ‘real’ testing while Gavin West looks on awaiting collapse without satisfaction.

Pictured here is this semester’s Freshman class: Back Row: Kolby Fryburger, Luke Tucker, Everett Borton, Gavin West, Nehemiah Cabral, Benji Robles. Front Row: Eli Rode, Andrew Kendrick, Kyle Kuhlman, Sadie Eidson, Paige Guzy, Emily Ma.

Mr. Matthes reports, “They are doing very well.”

Sophomores are practicing drawing multi-views by hand. Students are able to work at their own pace this year, as long as they meet scheduled deadlines on assignments. This allows for those that learn at a faster pace to advance in the curriculum a little sooner. It should also allow them to have more time to become proficient on 3D modeling which will be a skill they will need as they move up in future classes. Soon they will begin the basics of drawing on AutoCAD. Due to the individual pacing, one student was able to begin AutoCAD yesterday.

Pictured here is this semester’s Sophomore class: Back Row: Noah Downey; Tommy Johnson, Gavin Eckert, Lane Wallendorf, Ryan Scroggie, Landon West, Clay Crouse. Front Row: Dalton Waters, Blake Boubel, Ryan Davis, Luke Duderstadt, Ryan Majors, Chad Braden, Gerry Balderas. Not Pictured here are Josephine Shaw and Alek Vasquez.

Junior and Senior classes will encompass both semesters as one class group each. There are 22 Juniors in the program and 10 Seniors.

Due to the accelerated class schedule implemented at FHS last year, most one year courses are now accomplished in one semester. Because of this, the Junior year course study is actually two classes in one spread out over both semesters. Class time is currently split between two courses of study. In the first half of class they are beginning the basics of hybrid rocket propulsion and the book learning of the math to model it. In the second half of the class, they have researched advanced technology and dimensional analysis.

According to Mr. Matthes, “Many of them reflected afterward that they have a better understanding of math, how to work with units, what the units mean, and how the math has meaning and can be worked like a puzzle. They are very excited and extremely sharp. They work effectively as a group and seem to have great chemistry together.”

Pictured here is this year’s Junior class: Back Row: Jabin Gipson, Cooper McDonald, Ander Castaneda, Gabe Voorhees, Jose Escalante, Clay Ellebracht, Dawson Harkins. Middle Row: Jana Brockmann, Robert Sanchez, Esten Cooke, Gloria Burns, Carl Wilger, Nicholas Rodriguez, Lucio Castro, Cody Blohm. Front Row: Eduardo Memije, Robert Zowie, Brad Plaza, Ethan Scott, Deja Turkett, Rudy Avila, Josh Handley.

The Seniors are a busy and ambitious group this year. They have taken on four large endeavors including: The Red Bird #19 Rocket, a wind tunnel, the NASA large motor test stand, and the Small HyperTek interface test stand, known as Baby Bird.

The Red Bird #19 will actually be a modified version of the Red Bird #17 from two years ago which did not leave the rail due to the injection failing. They will be rebuilding the propulsion and injection systems in order to correct the past problems with the rocket that kept it from launching in 2016. –Small editorial comment here: As we have seen with other schools in past years at WSMR, this does not mean an easy fix. Quite often trying to correctly discern and correct another team’s issues on an unsuccessful vehicle can be harder than starting from scratch. It will be interesting to follow them and see what they find and how these new modifications affect this year’s flight test at WSMR. FHS Engineering Project Leadership for Red Bird #19 is Chief Engineer, Harrison Spisak, and Project Manager, Bryce Erwin.

The Wind Tunnel is new for this year. This device is for testing drag on an object. To do this, the system uses a fan to create artificial wind which is forced over the object to create a drag. FHS Engineering Project Leadership for the wind tunnel is Chief Engineer, Pierce Vasquez, and Project Manager,Rebecca Sechrist.

Testing on Baby Bird, the Hypertek test stand continues this year. The purpose of this test stand, as highlighted in the last year’s updates, is to test a fuel grain system designed and developed by the students to interface with the hypertek injector and tank. Original plans were that three successful tests on this test stand would result in the opportunity for the seniors in the Fredericksburg Engineering Program to fly a new Hybrid student developed rocket at Willow City. This year’s team is continuing testing and development for this goal. FHS Engineering Project Leadership for this test stand is Chief Engineer, Evan Knapp, and Project Manager, Sergio Walle.

Testing also continues on the NASA Test stand for large motors. Even though there is no new grant from NASA this year, there are plenty of materials acquired from last year’s grant to continue testing. FHS Engineering Project Leadership for this test stand is Chief Engineer, Joey Leal, and Project Manager, Corbin Smajstrla.

Mr. Matthes commented about this year’s seniors, “The group, already has plans set to come in this weekend to begin their endeavors. They seem both excited about the projects and motivated to accomplish them.”

Last school year the program implemented a Senior out of class work schedule. Students signed a contract requiring them to commit to a set amount of overtime/after class work time in order to meet all deadlines and complete their rocket/projects for the year. The group is currently establishing a working schedule in order to implement these hours.

Pictured here is this year’s Senior class: Back Row: Harrison Spisak, Jacob Wienecke, Evan Knapp, Bryce Erwin, Sergio Walle. Front Row: Corbin Smajstrla, Rebecca Sechrist, Pierce Vasquez, Joey Leal. Not pictured in the seniors picture was Chris Calzada.

You may have seen the following information on a flyer your Engineering student brought home inviting you to the FHS open house that was held on Monday, September 11. If you no longer have it or were not able to attend, Mr. Matthes has asked that you take note of the following date and time for:

FHS Engineering Night

SAVE THE DATE:

When: Monday, SEPTEMBER 25^TH, 6:00PM

Why: Learn about the nationally recognized FHS Engineering/Rocket Program

Who: Anyone – tell other parents and your friends, even if they aren’t in the program until next semester or aren’t a part of it yet. It is available to interested and current students as well as parents and interested community members.

Where: Auditorium, plan on sitting up front for an “A”. Address is 1107 S. Highway 16

What: Information/Order forms on Polos, t-shirts, decals and lanyards.

Including: Program objectives, overview of classes, media, and special guest alumni via Skype.

Follow Us, the FHS Engineering Program

You and your student are also invited to use the forms of media communication listed below to receive information and updates on all things Engineering.

The first is REMIND, (a text format) where you will find event notifications, updates, organizational coordination, and brief positive news provided on the program.

Text to 81010 the message @fhseng2021 for freshman Principles of Applied Engineering class

Text to 81010 the message @fhseng2020 for sophomores Engineering Design and Presentation 1

Text to 81010 the message @fhseng2019 junior Engineering Design and Presentation 2

Text to 81010 the message @fhseng2018 seniors Engineering Design & Problem Solving, Scientific Research and Design

Mr. Matthes sincerely hopes that students and parents will more actively follow and invest in the Engineering Program here at FHS. One method to help with this is providing updates related to engineering and our Engineering Program through social media. These will contain postings related to student activities as well as industry activity. Familiarity with current events and current research in industry is a major source of inspiration and exposure to potential future endeavors.

fhseng

https://www.instagram.com/fhseng/?hl=en

FHS S.T.E.M. Academy

@engineeringfhs

https://www.facebook.com/engineeringfhs/

The entire Engineering Program was invited to a movie night at the engineering classroom, Wednesday evening, September 13 at 7:00 p.m. They viewed the movie the Matrix. Mr. Matthes believed that a correlation between the students and the movie characters could be drawn and that could be beneficial to them. “It is my hope they recognize the metaphor for their own lives and begin to believe in themselves as I believe them, as Morpheus believes in Neo.” About 20 were able to attend.

This article is the first for the 2017/2018 school year in a series of monthly updates that will follow the Fredericksburg Engineering/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support and encourage students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.

Fredericksburg Rockets 2017-Thursday Day 1 Report – Friday Schedule

Thursday went well. It started off a little slow due to clouds and a low ceiling. Fortunately, it burned off in the afternoon and launches started lining up with only intermittent delays. it was basically a warm, humid, and windy day, but turned out well in the end for rockets. Recovery went fairly well with only a few Transonics still in the field at the end of the day. Hopefully they will still be recovered before the end of the weekend.

Original Fredericksburg High School STEM teacher and SystemsGo originator and program developer was on site today. He visited with folks, observed how things were working and even worked the Pad until around lunch. It was a nice treat having him on site a while again. He even said he might drop by again before the weekend is over.

We also had working guests from the new SystemsGo New Mexico. Director David Willden was helping a mission control as well as one recovery team that was from his group too. #SystemsGoNewMexico

The original schedule listed 22 rockets, but the final total launched was 19.

Below is the launch schedule for tomorrow, Friday. There are 7 schools launching a total of 25 rockets tomorrow.

Friday, May 19, 2017
School Name	# 1st Level Tsiolkovsky	# 2nd Level Oberth
Buinger CTE Academy Michael Skrzynski	2	3
Hamilton High School Seaborn Achby	1	1
Marble Falls High School Leslie Alexander	2	1
RL Turner High School Bill Richardson	2
Tom Moore (Ingram) High School David Bunch	4
Union Grove High School Greg Park	2	1
University High School Dennis Oubre	4	2
7
Schools Launching
Totals	17	8
May 13^th Total Rockets	25

The following is a link to the album of pictures from today’s launch. Have a look you and your school rocket just might be in there.

https://www.facebook.com/ginger.burow/media_set?set=a.1476991132322013.1073741888.100000334203350&type=3&uploaded=143

Good luck to all the schools launching on Friday. If I get a chance to do some updates during the day tomorrow , then I will but don’t count on it. It will probably just be one at the end of day. Here is the link to the live stream again.

http://livestream.com/systemsgo

Please remember that although there is no charge for the event, and these launches are open to public viewing, parking and seating is limited due to safety requirements. For this reason, SystemsGo has a provided a link for you to pre-order registration tickets for those in your party. This also provides SystemsGo with a way to monitor the number of people in attendance each year. This is in no way meant to discourage your attendance, but is instead to help them provide a great experience for students and spectators, while doing all possible to monitor safety issues and attendance numbers at any one time during the launches. These tickets are FREE. They can be found on the SystemsGo Events page. Look for the little ticket icon that says, “Admit One”.

Event details will be available here each day of the event. Daily reports featuring schedules, school names, results, pictures and some editorial content will also be posted.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

#SystemsGo #Rockets2017 #FredericksburgSTEMAcademy #Launcher01 #SystemsGoNewMexico

Friday, Day 1 For Houston Rockets 2017-Recap and Saturday’s Schedule

Today, Friday was the first day of Houston rocket launches. This is new for this year. Usually Friday is just a set up day, but do to more rocket volume to achieve launching, Friday afternoon was added. Eight schools tested a total of 12 rockets this afternoon.

According to reports from team members at the site, all 12 rockets left the rail. That does not mean each was a perfect launch, but then that is why they are considered test vehicles. All in all it was a good day with fabulous weather, and a great new location with good results. And they get to do it all over again Saturday.

These are screen shots of the action in Houston. Quality isn’t always perfect but at least you can see some of what went on today. I will add more to Facebook and post them at some point on Saturday. The link to my page is down below these photos.

I do have more photos I grabbed from the live feed as well as some from team members that I will be posting Saturday morning. https://www.facebook.com/ginger.burow

Here is the schedule for Saturday as listed on the SystemsGo website.

Saturday, May 13, 2017
School Name	# 1st Level Tsiolkovsky	# 2nd Level Oberth
Brazosport High School Bradley Nelson	1
Brazoswood High School Dale Hobbs	3	1
Channelview High School Alan Stone	3
Davis High School Hasan Johnson	2
Kingwood Park High School Jim Brown	2
Liberty High School Matthew Williams	2	1
SF Austin High School Richard Hubbard	5

7
Schools Launching
Totals	18	2
May 21^st Total Rockets	20

Please remember that since there is pubic access to this event this year, there are tickets for order and those may be found on the SystemsGo website as well at this link: https://www.greateventseats.com/events.php?lID=92

Livestream is available again this year so friends and family can watch the action online. The link for that is on SystemsGo‘s website or posted here: http://livestream.com/systemsgo

Here is Phil Houseal keeping the Livestream action going:

Event details will be available here each day of the event. Daily reports featuring schedules, school names, results, pictures if available, and some editorial content will also be posted.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

SystemsGo Team Travels to Smith Point for an Early Start to Houston Rockets 2017-Friday’s Launch Schedule Included

The StsytemsGo team left today, Thursday, headed to Smith Point, near Anahuac, Texas down near Houston. This is a new location for this year. They arrived there early today, setting up the launch site, and readying everything for an early start, as launches begin Friday afternoon. This is new for this year.

Launches will continue all day Saturday, and half a day on Sunday with 17 schools launching a total of 39 vehicles.

The current launch schedule for Friday is shown below and may also be downloaded from SystemsGo website at the following address: http://www.systemsgo.org/wp-content/uploads/2017/04/Flight-Schedule-Rockets-2017-Houston-4-4-17-.2.pdf

Friday, May 12, 2017
School Name	# 1st Level Tsiolkovsky	# 2nd Level Oberth
Anahuac High School Kirk Moore	1	1
Dickinson High School Sara Malloy	1
Eisenhower High School Jacob Arriaga	1
Pasadena Memorial High School Katherin Melton	1
Pasadena Memorial High School Kyle Jurek	1
South Houston High School Kevin Herron	4
Victoria East High School Adam Wertman	2
Victoria West High School Cheryl Clark	1

Schools Launching 8
Totals	12	1
May 21^st Total Rockets	13

This new launch site, will allow public access this year. A map to the location as well as directions are available at the SystemsGo Events page found here:

http://www.systemsgo.org/events/

Phil Houseal and Zach Pooser will be on site providing the Livestream up-link again this year so friends and family can watch the action online. Here is the link to the live stream for the Houston launches.

http://livestream.com/systemsgo

Zach and Phil provide a great experience for both viewers at home and the students and team on site while helping to bolster the STEM program. Allowing the public to share in the action and see what these students are accomplishing as they apply all they have learned in class, and continue to learn from their launch results, helps SystemsGo to grow interest in the future of the STEM program and the hands on approach to learning.

Just a note, the tickets are free of charge but are required for entrance. They are available on site at the gate as well but the preferred method is online at the link above.

Event details will be available here each day of the event. Daily reports featuring schedules, school names, results, pictures if available, and some editorial content will also be posted.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

Fredericksburg’s STEM Academy/Rocket Program-Spring Term Update #3 (April 1-April 30)

May is here and time is running out for the Fredericksburg STEM Academy as launch dates approach for the junior and senior groups. Juniors have a May 18th test date at Rockets 2017 in Willow City. While the seniors are down to less than 3 weeks as Redbird 18 is scheduled for completion two weeks before school ends to allow for preliminary systems tests.Due to delays in manufacturing, testing will have to occur in the process of construction as components come in. Final testing will be the week of June 19th prior to their test at WSMR the following week. It is slated to launch at White Sands Missile Range on June 27th.

During April the seniors tested Low Density polyethylene (LDPE) three times on teststand. Data on all tests was consistent and exemplary. Currently the injector plate is being drilled again to increase the oxidizer flow rate to the correct value to provide for complete combustion. Due to this testing is on hold. Lately they have been experimenting with different ablative arrangements. The ablative has burned through slightly but not enough to damage the test cell.

Below is an actual video of an engine burn test. This one of the first video’s with HD video quality and audio. The regularly captured video does not have audio embedded. This is good for them too as they do these tests for NASA and this gives them something more to show of their work.

https://goo.gl/photos/78HwtXxx8rytjxSV7

Mr. Matthes had this to say about this particular burn, “It looks pretty good but we’re only getting about 1/3 of the oxidizer we should be getting so it is fuel rich. It will not be as orange when we get the oxidizer flow rate correct. The hope is that it is a really clean plume with mach diamonds in the plume.”

The senior’s “junior teststand” nick named “Baby Bird” is almost complete. They hope to conduct their first ever test on this new teststand possibly late this week. This teststand was created by the seniors starting last year during junior studies to test a fuel grain system designed and developed by them to interface with the hyportek injector and tank. They hope to have 3 successful tests on this teststand. If they achieve this, then they get to fly this new system at Willow City in last year’s rocket. At this point, they are getting fuel grains prepped. Pictured below, are nozzles created for Baby Bird.

Redbird 18 still currently does not resemble a rocket, but they are making steady progress. The nozzle has been manufactured, seen here

and the nose cone mold is also back, seen here.

Machining could only be created to within 8 inches of the tip, therefore they created the tip with 3D printing and epoxied it to the nose cone and are preparing it for fiberglass.

Other needed materials are in and have been sent out to Heartland Enterprises for machining. Currently, Mr. Matthes says that the biggest test coming up will be next week when they pressure test the oxidizer tank.

Juniors are under pressure as the deadline for 100% completion of their rocket is May 11. Meeting this deadline will allow them time to complete their Flight Readiness Reviews (FRR) and be able to high light problems or errors that still exist. Components are coming in and weights on some are different than originally reflected in RockSim. Due to this they are updating their design to accommodate. Currently they are still on the wire between breaking the speed of sound and exceeding the 13,000 feet maximum allowable altitude. Breaking Mach means they also exceed altitude. Staying under 13,000 feet means then they lose their shot at breaking Mach.

Here Chris Calzada is working on RockSim trying to resolve the altitude velocity conundrum.

Meanwhile the Sophomores have been entrusted to work at their own pace to finish their last chapters and projects. Time remaining after completion of these is for 3D printing and modeling. Their learned skills in isometric, creating section views, details and working drawing sets would now allow them to communicate effectively to a machine shop without the need for clarification.

Paul Kucherka, a FISD maintenance man and school function videographer developed an issue with the quadcopter that he uses to video. A few of the sophomores are going to attempt to design and develop a new wiring harness that may provide the solution to Paul’s needs, hopefully by the end of the school year, this would allow him to continue using this equipment for video. In order to do this, a few other sophomores have been creating the multiview of one of the quadcopter’s parts on the 3D printer. Pictured below is the original part they are attempting to recreate.

This article is the seventh in a series, new for this school year ’16/’17 of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

Rockets 2017 Begins Next Week With a New Venue in New Mexico

The launch of Rockets 2017 blasts skyward on April 27th from a brand new venue this year as six schools from New Mexico join the SystemsGo program. Last year instructors from these schools came to Willow City to observe, learn and participate in launches in order to implement the program at a new site in New Mexico.

SystemsGo New Mexico is headed up by David Willden and currently includes the schools of Carlsbad High School, Hobbs High School, Jal High School, Lake Arthur High School, Loving High School and Lovington High School. This is their first year in the program and they will attempt launching a total of 10 one pound/one mile rockets at a location near Jal, New Mexico. This new site, called the Discovery Education Launch Pad, will be open to public viewing of launches, as are all sites except White Sands Missile Range this year. A link to location information and a map link are available at http://www.systemsgo.org/events/ .

The site will be open for admittance at 8:00 a.m. and launches will commence at 8:30 a.m.

If you plan to attend Jal or any of this year’s launches please register for your attendance ticket at http://www.systemsgo.org/save-the-date-for-rockets-2017/ or they may be gotten at the gate. These are free but required for admittance to each site. Reserving them ahead at the website is preferred to obtaining them at the gate because the latter slows entrance to the site and may result in you missing the viewing of your intended launch.

You may also view any of the launches except WSMR on Livestream. That link will be available on the SystemsGo website closer to the launch. The New SystemsGo New Mexico also has a twitter feed you can join to keep up to date on what they are doing. That link is https://twitter.com/SystemsGoNM

The schedule of launches for Jal is also available at http://www.systemsgo.org/save-the-date-for-rockets-2017/ . I will post it here for launch day next week as well. I want it to be as accurate as possible so I will refrain from posting it now in case there are any late changes.

If you are in the Jal, New Mexico area, keep an eye out for this new vehicle. It just rolled out recently to support the new launch group.

If you follow this program and like to view the launches, Rockets 2017 will continue with two more launches in May. The first will be held in Smith Point just south of Anahuac, Texas for schools in the Houston area, on the weekend of May 12-14, 2017. If you have been to the Houston area launches in the past you may want to check out the SystemsGo website for information because this is a new location for that area this year. Information and a map link are available.

Next the Stewart Ranch in Willow City, Texas will host the largest of the now three launch events on the weekend of May 18-21, 2017. This testing site covers the Fredericksburg and Hill Country area schools and all Texas schools not participating in the Houston launches.

Please watch the SystemsGo website, SystemsGo Facebook page, SystemsGo Twitter feed: https://twitter.com/SystemsGoNews and this blog for upcoming information on theses events.

The senior groups are tentatively scheduled to launch their Goddard level rockets at White Sands Missile Range (WSMR) in New Mexico the week of June 26-30. These are not available for public viewing or Livestream due to being tested on a military facility, but blog and SystemsGo updates will be posted online as available during that week.

More event details will be available here in upcoming days as events get closer. Daily reports featuring schedules, school names, results, pictures and some editorial content will be posted during the events.

Fredericksburg’s STEM Academy/Rocket Program-Spring Term Update #2 (February 21-March 31)

April 1st is tomorrow, so time is becoming a factor for the Fredericksburg STEM Academy as launch dates approach for the junior and senior groups. There are no fools here though, just several groups of future engineers working hard to meet their timelines. With March behind them there is only a little over 6 weeks left for the junior group until Rockets 2017 and their May 18th test date. The seniors have approximately 60 days as Redbird 18 is scheduled for completion two weeks before school ends to allow for preliminary systems tests.

More on these groups and their current status reports will be later in the article.

Sophomores are currently taking mid-term exams. This is due to the new schedule for classes this year which puts a full year’s curriculum into one standard semester. They have been busy using AutoCAD to create multi view drawings of objects. Dimensioning and tolerancing of these drawings will be learned next, followed by isometric drawings and 3D modeling. The students have been printing models of their multiview drawings using the newly installed 3D printer. All 3 3D printers available now are working well.

The student aide, Colby Marthaler has also been using the 3D printers to print all the parts necessary to create a model of the Falcon 9 Rocket SpaceX uses to transport satellites and the Dragon spacecraft into orbit.

Juniors had CDR’s (Critical Design Reviews) due for their rockets by March 30. Unfortunately they are just getting to them. Students will have to be studious in order to meet their May 18th launch date due to being behind schedule at this time. The payload for this rocket is a rapid growth slime mold. They have designed the payload in order to create a controlled experiment in which they should be able to determine how flight impacts the mold’s growth, negatively or positively.

The design criteria for their rocket is a one pound payload and breaking the speed of sound therefore achieving a transonic state. Currently neither criteria has been met so the group has more work to do to accomplish their goals by their launch date.

Their mid-term which is a LabVIEW development project has come along well. They are creating a workable program which requires specific methods and functions in order to attain a goal of designing and fabricating a micro test stand for Estes motors. They will be connecting a (DAQ) Data Acquisition unit to a computer and registering it to that computer in order to read sensors, and programming a control and DAQ Virtual Instrument in LabView in order to run the test stand.

March began with more fuel grain tests at test stand. Two tests were completed in the first week alone, consisting of many hours of work to accomplish each. A temperature sensor indicated a high enough value in order to cause a programmed shut down on the first test that week. After investigation, it was found that a ‘electrical noise’ caused an anomaly which gave the sensor its reading, and that it was in fact not outside normal operating parameters. The actual test did not experience any temperature concerns.

The same fuel grain was able to be used again in a 20 second burn, which allowed students to achieve a cumulative 40 second burn on one fuel grain. The shut down was disabled for the second burn, allowing the data to still record the temperatures caused by the ‘electrical noise’, but not to stop the burn test and it was a full success without any further exceptions.

Mr. Matthes was very pleased with these burns and stated , “All data was processed and showed again the test stand was producing verifiable data similar to theoretical expectations.”

Students began another round of testing this week. Six new fuel grains will be tested accounting for three tests each of two different fuel types students have been working on. The hope is that they will cycle through smoothly due to the fuel grains being prepped prior to testing.

Here Hannah Boubel is working with graphite in order to make ablative, which is a sacrificial material in the pre and post combustion chamber so the burn does not penetrate the liner and steel test cell.

In this photo, Sterling Weatherford is preparing a fuel grain for installation in to the test cell.

Along with test stand work, the students have been hard at work on Rebird 18, their Goddard level rocket slated to launch at White Sands Missile Range on June 27th. Students have already contracted with Heartland Enterprises and SRM Manufacturing for fabrications and parts have been supplied to them.

At this point in the process students are learning true cause and effect, and just how it can affect their outcomes. The entire success of the vehicle from this point forward is contingent on the group not only working as a team as a whole, but also for each individual team to stay on top of their work and outcome. Many of the components are dependent on the progress of the others. Delays on one team’s element directly affects the next team creating delays down the line and strained time schedules. Individual testing is conducted on each piece as it is finished. Full up integration and testing of any systems that allow for ground based testing is scheduled for two weeks from the end of school when the rocket is due to be complete.

“They are well on their way to a successful vehicle. The seniors will not have the luxury of adopting senioritis as there is still significant and mutually dependent work to be accomplished,” Mr. Matthes reported. “These next 60 days will be a true test of their team work, peer loyalty and persistence. ”

As the end of the school year approaches, these students are becoming more and more adept in their learning and knowledge as young and capable engineers. Their end of year rockets will be a testament to that learning, time and ability.

According to Mr. Matthes, “Students are becoming ‘plagued’ with knowledge and experience: the more they know and become aware of, the more they have to take into consideration and the more challenging the process becomes. However, it also makes for conditions more aligned with success. Additionally, if we consider these students products of FHS and the FHS Engineering, then they should be welcomed by a market hungry for what they have to offer.”

If you follow this program and like to view the launches, Rockets 2017 will be held at the Stewart Ranch in Willow City, Texas on the weekend of May 18-21, 2017. This testing site is open to the public. Please watch the SystemsGo website and this blog for upcoming information on the event. The FHS junior group will be testing their rockets on Thursday, May 18, 2017.

The senior group is tentatively scheduled to launch their Goddard level rocket at White Sands Missile Range (WSMR) in New Mexico the week of June 26-30. The current schedule for that event is as follows:

Sunday, Jun 25th Travel Day

Monday, Jun 26th T-1 and Site Set up/Rocket Prep at WC-50

Tuesday, Jun 27th Launch Day One (Three Rockets – Fredericksburg, Union Grove, Alamo Heights)

Wednesday, Jun 28th Launch Day Two (Three Rockets – Anahuac, Booker T. #1, Booker T. #2)

Thursday, Jun 29th Contingency Day

Friday, Jun 30th Travel Day

There are also launches in Houston for schools in that area the weekend of May 12-14, 2017. New for this year the Hobbs, New Mexico group of schools will launch 1/1 rockets in Jal, New Mexico on April 27, 2017, this site will also be open to public viewing.

This article is the sixth in a series, new for this school year ’16/’17 of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

First Term Wrap Up (Nov. 18-Dec. 21)- Fredericksburg’s STEM/Rocket Program

December is nearly over and Winter break starts today, but before we send the Fredericksburg High School STEM Academy home for Christmas, we need to review what they have been working on these last four weeks, and try to wrap up the fall program. January starts the spring program loaded with really big goals and events that this past fall has been building toward. Each group’s learning will be evident in the success of this coming semester’s projects.

During the month of November the Freshman visited Toyota Manufacturing and Southwest Research Institute (SwRi).

The students were impressed with Toyota and how huge the plant itself is, as well as the difference in the type of automation used as compared to last month’s visit to Caterpillar. Toyota’s assembly line resemble Ford assembly lines. The components actually moved along on a line and each team had an assigned task as it moved by them. Caterpillar operated in stages where one team did several components before it moved to the next staging area.

Mr. Matthes remarked that ” The delivery logistics of parts to the assembly line was phenomenal!”

On December 13, the Freshman group visited Fischer and Wieser, Heartland Enterprises, and UT Aeromechanical Lab.

Fischer and Wieser and Heartland are Fredericksburg companies. They both demonstrated automation on a small-scale as compared to companies like Toyota and Caterpillar. Fischer and Wieser explained the importance of loyal employees and a family like environment.

Heartland is similar in framework and belief on how they treat their employees. Where as many companies prefer to hire very experienced candidates from other companies, Heartland prefers to hire inexperienced people and train them in their ways of operation. They find that by doing this they keep a certain working quality and alleviate the bad habits that experience can sometimes bring with it which can be adverse to the companies current operating practices and quality control initiatives.

Below are pictures from Heartland Enterprises:

Here, Alvin Culak, shows machine operations to students.

Students at UT Aeromechanical Lab and Flow Field Imaging Lab in Austin, were working on ablative testing for high velocity projectiles or vehicles, and a research lab studying hydrogen combustion and anomalies that may exist with it. These anomalies must be understood before hydrogen combustion can be considered for fuel. They are also studying wind tunnel testing designed to help discern the tendencies of shock for use in ramjet and hyper velocity propulsion systems.

Below, candidates took time with the students to explain and exhibit their work.

UT graduate student, Rakesh Ranjan, operates a swirl combustor at atmospheric pressure. For more information on this: http://research.ae.utexas.edu/FloImLab/highpressureflashback.php

UT graduate student, Benton Greene, demonstrated the Inductively Coupled Plasma torch. For more information on this: http://research.ae.utexas.edu/FloImLab/ControlofShockBoundaryLayerInteractionDistortionusingPulsedPlasmaJets.php

Another UT post-doctoral student, Leon Vanstone, not pictured, explained the experimental investigation of 3D shock wave/boundary interaction unsteadiness at the University of Texas at Austin High Speed Wind Tunnel Lab . For more information on this: https://utexas.box.com/s/n1kk9ozocyp8ozloo9dm9ujx23q6vuwj

Dr. Noel Clemens is the Principle Investigator for all experiments in the lab, and the primary decision maker. Jeremy Jagodzinski is the lab facilitator. He helps to support the research in the lab and also set up the visit for the students. Phillip Varghese oversees the Center for Aeromechanics Research which often collaberates with this lab. Thank you to all of them for facilitating the tour.

Mr. Matthes stated that, “the students really loved the research facility.”

Aside from field trips to see first hand about automation and manufacturing, the freshman have been learning about production/automation engineering. They are currently in the process of designing an orange juice production plant. Their product goal for the plant is to take raw material and produce packaged juice in palletized product bundles ready for sale. Jenny Weiser will be coming in January to see their presentations and evaluate and provide constructive criticism.

Sophomores will be entering the program for the second term, starting Jan. 23. ACC’s Auto CAD course will be their main focus learning to utilized specific skills and design elements.

The juniors flew their Generation 3 rockets recently. This provided several learning points that will be useful on their projects next semester. Students realized that even cutting edge design doesn’t always transfer well into the manufacturing ability of the vehicle. Failures in these construction and design frailties, resulted in irregular flight patterns. These mishaps translated into two days of Post Mission Analysis insuring that lessons from this would not carry over to next semester’s larger rocket project.

Here the juniors are building their G3 rockets.

In January, the juniors will begin work on their one pound/one mile vehicles to be tested out at Willow City in May. This is considered a sounding rocket designed to break the speed of sound without breaking a ceiling of 13,000 feet while carrying a one pound payload.

Seniors have been very busy, and experienced both successes and set backs on their projects recently. Testing on fuels is expected to begin in January as they are nearly complete with updates on test stand.

After manufacturing pieces for their small motor test stand out of 2024 aluminum, they discovered that this metal type cannot be welded. This resulted in having to procure another high strength aerospace aluminum which is conducive to welding. Once they find this they will have to begin again the manufacturing of the fuel grain containment system.

“These were very important lessons learned for all, them and me,” stated Mr. Matthes.

Preliminary Design Reviews were conducted on their Goddard level rocket, last week. Due to the set backs on test stand, previously discussed, the group lost time they should have had to work on their rocket design and therefore have a bit of ground to make up there in order to have those completed by January’s end.

This article is the fourth in a new series for this school year ’16/’17 of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

What’s All This About Rockets: Success Stories-Anissa Kneese

Welcome back to Rocket Success stories. This is the second installment of this series of Interview style articles, in which we meet individuals that studied under the SystemsGo STEM program and have gone on to build their futures on the skills it teaches. Last month we met, Robert Deaver, a 1996 graduate of the program. This month we are looking at a young lady that is a more recent graduate also from Fredericksburg High School in 2014, miss Anissa Kneese.

Anissa is currently a college student at Texas A&M, which allows us to talk with her now and to check back with her and see exactly where her education and career choices have taken her in the future. This is in a way, the middle of her path, but the drive she has to complete her engineering goals are a direct correlation of her experience in the program.

“Before taking the rocket program classes in high school, I had no idea I was interested in engineering, I learned about the many different engineering paths. and I fell in love with problem solving. I am now working toward my degree in Mechanical Engineering thanks to SystemsGo.”

Anissa joined the STEM program out of curiosity her freshman year, because of all she had heard about it from friends and family. She quickly realized that this class would shape her future.

“After completing the first class freshman year, I was considering majoring in engineering in college. Sophomore year pushed me even more in that direction, and after junior year there was no doubt what so ever this was my future career path. Senior year was the icing on the cake!”

As she studied in the program, her reasons changed from curiosity to excitement and the class became a priority for her.

“By junior year I was so eager to go to class every day. I knew I would learn something new or something really eventful and exciting would happen. Like running a successful student designed test that caused a nearby resident to call the fire department!” Engine and fuel burn tests can be loud and though most folks have become accustomed to these tests, this one was particularly loud, and caused a stir, something she recalls with guarded humor.

Anissa participated on two teams. The first was the Mechanical team for static hybrid propulsion testing, and then the injector team for the Redbird #15 Rocket, as long as helping with electronics, payload and engine installation. Her specific jobs on these projects included, “For propulsion and testing I prepped fuel grains by ensuring their size was exact, installing them in the test cell, and preparing the test cell by sealing the cell to prevent oxidizer leakage. After each test I would clean the test cell and prep the next fuel grain. I also set up oxidizer tanks and plumbing from the tanks to the test cell. During tests, I would make sure all solid and liquid weights were recorded to be used in calculations in the days to follow.”

The Redbird #15 is the rocket that her group designed to launch at White Sands Missile Range. This is where she really had to put her education to work and it presented her with her hardest problem to solve.

“The toughest problem I came across was “trouble shooting” an injector design that had mysteriously failed in a Redbird rocket from the year before. My teammates and I designed several tests to attempt to understand the previous failure, and this proved to be quite difficult. After a redesign with new materials, the injector worked flawlessly in our Redbird rocket.”

Even with this struggle accomplished with perfect results, she considers another success the greatest her and her team accomplished during their time in the program.

“I would consider my (and my team’s) best success being the first high school team to complete a full round of three 40 second hybrid test burns. This had been attempted by several classes before us (and even ourselves the year before), so coming back the next year and being successful was a great feeling.”

The SystemsGo program teaches individual accountability as well as team coherence. Anissa found this to be one of the most important things she learned in the program.

“This program taught me countless lessons and technical approaches to problems, but the most important thing I learned was the importance of communication. It is impossible to accomplish any great task without full communication and understanding from every team member involved.”

Many of the students who have participated in this program, not only go on to higher education and careers in STEM fields, they enjoy giving back to the program where ever possible. Anissa is no exception to this, she returns each year to help as launch pad lead at the Willow City launches. If possible she plans to continue helping and being involved with the program however possible.

“I would enjoy mentoring and helping students in the future with the design process or understanding the set up and procedures of building the static propulsion testing. I would also enjoy having a job with SystemsGo in the future. I think having experience in industry would be valuable to gain first, but I would enjoy coming back and teaching at some point.

Her current advice for students considering or currently in the program is, “work as hard as you can every day. Don’t be afraid to get sweaty and leave class with your hands dirty. It doesn’t matter how smart you are, you will learn so much if you are eager to get involved!”

Along with the fantastic education the SystemsGo STEM program provides in the Science, Technology, Engineering, and Mathematics fields, it also helps build confidence and character. It teaches each student to reach into themselves and take pride in what they are accomplishing and can accomplish. For many students, it is a learning boost they may never have known they needed until they discovered it in themselves during the program. Anissa sums up that experience.

“I learned that I am capable of accomplishing anything I have my heart in and I’m willing to work hard to achieve.”

I would like to thank Anissa Kneese for participating in this article series. These are written in hopes that all may understand the impact that STEM can have on your students and future employees. Having a program available at the high school level to teach, encourage and support this type of learning is instrumental to getting these students into great career futures. Encourage your students to get involved in STEM and the SystemsGo program if it is available at your child’s school. If it is not available, look into how you can bring it to your area. This program will greatly benefit your school and children.

If you know or have a student that went through the program that would like to share their story here, please contact me in the comment section on this blog or if you follow it on Facebook, Twitter, or LinkedIn contact me there, and I will send you information to participate.

http://www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

Tuesay, First Launch Day at WSMR

Today was a great success for the SystemsGo program as they met and/ or exceeded three T times with three rockets off the rails. The action started off well with a T time of 8:30 a.m. for Alamo Heights Heights School. They began the day with their smaller rocket built for extra height. It left the rail well, had a beautiful flight and reached a total height of 10086′. At this point the paper phenolic cover around the fuel grain burned off causing the body tube to melt through developing a hole with a side burn after which it rolled over and returned to the range in a ballistic fall. Reports from WSMR have it plugged into the range 970′ from the launch site in lawn dart fashion. This was not totally unexpected since a recovery system was not part of the vehicle.

The 11:00 a.m. T time for Union Grove’s launch meant that SystemsGo had to load the vehicle on the rail, fill and be ready to fire within two and a half hours. This was met and exceeded as their rocket left the rail at 10:59. The rocket had a great lift off but not far into the flight, the engine case blew apart dumping the motor and fuel grain. Preliminary reports are that the nozzle came off causing engine explosion. Their nose cone and shoot deployed, but the shoot did not open. Their max height was 600′. This was actually the first time that Union Grove High School has left the rail in what is now their third attempt at WSMR. This is a great triumph for them. They are now their school’s first flight at WSMR. Great job, Union Grove students.

Alamo Heights had a second rocket launch today with a T time of 2:00 p.m. SystemsGo did great work and exceeded this sending them off the rail at 1:48. This rocket only made 180′ after clearing the rail. The same paper phenolic fuel grain cover caused a hole to melt through the rocket at which point it began tumbling end over end back to the range.

Congratulations to both schools, at having achieved getting a rocket off the rail at WSMR. Post Flight Analysis on all these vehicles should prove to be enlightening and educational.

Tomorrow’s schedule is tentative because at this point the scheduled schools’ rockets are not pad ready. They are all going out to the range at 5:00 a.m. to complete work on them and hopefully keep the tight schedule for the day. The following is the schedule at this time:

Wednesday launch order:

8:30 a.m. Anahuac
11:00 a.m. Booker T. Washington (1)
2:00 p.m. Booker T. Washington (2)

Event details will continue to be available here. I will provide more information each morning as to how the schedule and other event details will progress for that day and how launches went for the schools testing that day. Pictures are not allowed on the range, but some pictures of teams getting ready to leave for the range with their vehicles might be available. If anything is available I will post it for your viewing pleasure.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

The picture was provided by parent, Lori Davis of the Union Grove High School Rocket team after their launch here at WSMR.

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