Goddard Level Rockets Ride The Skies in 17 Days Redbird #20 Among Them

The Goddard level rockets, which are the capstones of the SystemsGo program and the culmination of all the skills the students have learned throughout their years in the STEM program are set to launch June 21-23. This marks the final senior project for the schools that participate in this level of the SystemsGo program.

Redbird #20 is scheduled for testing at White Sands Missile Range (WSMR) Sunday, June 23. This marks the last big event for Rockets 2019 and the Fredericksburg Engineering/Rocket Program.

As of today, May 31, when I was able to get a report on the rocket’s status, from team member, Dawsen Harkins, was in good standing. He reported that as of May 30, the nosecone had been assembled and covered with its first layer of fiberglass.

In this photo the nose cone ring is being secured in place, and centered by skewers for fiberglassing.

Although, the tank required 2 trips to SRM to have leaks rewelded, it has now completed its pressure testing successfully. It will be returning to SRM again to have the hatches and holes cut in.

New for this year is a piston valve system. This has also performed well when tested.

This year’s rocket is supporting three payloads. The first came from Harvard University, courtesy of former FHS student, Joseph Sanchez, who attends school there. It is a CubeSat with a pneumatically deployed solar panel.

They second one was created by Keith Jenkins, the FHS IT guy. It is a small electronics bay.

The third the team provided. It is a GoPro camera. It will be positioned behind an acrylic window in the hatch, so that it can look out and video the vehicle’s flight.

According to Harkins, “All components bays have been made and 3D printed and fit perfectly in the rocket.”

The fuel grain is also on the task list. They have assembled the mold for pouring it. One part of the mixture for the fuel grain is still not in but they will be mixing and pouring it as soon as this arrives.

As of this report, supplied last Friday, the following list of things is left and then they are FRR complete.

  1. Complete the fiberglassing of the nose cone.
  2. Make the fuel grain and assemble the motor system.
  3. Assemble the recovery system.
  4. Weld fins to body.
  5. Cut hatches and have holes drilled in the body tube.
  6. Fix minor little things for flight.

The current list of students from this team attending the WSMR launch is as follows:

Rodolfo Avila, Cody Blohm, Gloria Burns, Alexander Casteneda, Lucio Castro Vazquez, Clayton Ellebracht, Jose Escalante, Jabin Gipson, Dawsen Harkins, Cooper McDonald, Eduardo Memije, Bradley Plaza, Joshua Reese-Hadley,  Nicholas Rodriguez, Robert Sanchez, Deja Turkett, Gabriel Voorhees, Carl Wilger, and Robert Zowie.

Currently there is not a team picture available, but here is Nick Rodriguez, Deja Turkett and Dawsen Harkins taking a work break on the stairs at FHS.

Launches are scheduled for June 21st and June 23rd. The team will travel out to WSMR on Wednesday, June 20th, and back home again on the 24th.

There are 7 schools scheduled to launch 8 rockets. These schools include:

  • Alamo Heights
  • Anahuac
  • Booker T. Washington
  • Brazoswood
  • Fredericksburg
  • Marble Falls
  • Union Grove

The current launch schedule is as follows:

  • Thursday, June 2oth
    1. Travel Day
  • Friday, June 21st
    1. Mrorning-T-1/Site Set up WC-50; Afternoon-Launch Union Grove & Alamo Heights ( or whichever rockets are ready)
  • Saturday, June 22rd
    1. Launch Day Two (Four Rockets-Booker T., Anahuac, Marble Falls, & Brazoswood)
  • Sunday, June 23rd
    1. Launch Day Two (Two Rockets-Fredericksburg & Booker T Washington)
  • Monday, June 24th
    1. Travel Day (Could travel home on the 23rd if operations are complete in time.)

This article is for the 2018/2019 school year to update the Fredericksburg Engineering/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support and encourage students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

#Rockets2018 #SystemsGo #FredricksburgSTEMAcademy #Launcher01 #RideTheSky #Texasrockettrail

 

Second Term Update #1 (Dec. 22-Feb. 16)-Fredericksburg’s Engineering/Rocket Program

Technically, the fall term didn’t end until January 19, so we have a minor bit of finishing up to do on that semester, but at this point, January  is past and February is better than half through as well.  The spring program is  already building, therefore, we will finish off and shoot straight into the new semester and the new year, as there are big goals and events  for each class group.

This second semester puts the Engineering Program students’ learning to the test as they build rockets and prepare to launch them for Rockets 2018 and their end of class projects. There are still four class groups this semester as freshman through seniors continue course study and  strive  to complete their section of the program.

Both Freshman and Sophomore groups are new for this semester. Last semester’s groups will not return to the program until next fall. This will mean that the progress reports will seem a bit familiar as these new groups will be doing the same projects and learning tasks that last semester’s group did since they too are at the beginning point of the Freshman and Sophomore programs.

Freshmen comprise a group of 13, pictured below. In the front row: Davis Englert, Roan Hagel, Hayle Mayer, Michael Flores, Gerry Balderas, and Daisuke Kyan.

In the back row: Tyler Smedley, Karson Hager, Cade Terry, Sam O’Leary, Kris Ersch, Travis Klokker, and Carlotta Wilkinson.

 This was for fun, and is freshman doing something wacky!

The new Freshmen group is once again testing structures which they are building from cardboard and tape. They watched an engineering video on I-Beams after their first testing session. This enlightened their understanding of bending moments which they applied to their structures.  One of the groups changed their structure by rotating it 90 degrees in order to make it taller than it was wide, which resulted in the structure being the opposite of its original design as well as creating an almost 100% strength increase through the new orientation and heighth.  Mr. Matthes states that this was a “Lesson learned and applied.”

Below, the Freshmen show off their structures.

 Cade Terry, Travis Klokker,  Sam O’Leary    Hayle Mayer, Tyler Smedley, Daisuke Kyan Karson Hagel, Gerry Balderas, Roan Hager    Michael Flores, Carlotta Wilkinson, Kris Ersch, Davis Englert

Currently they are working on their post mission analysis on civil engineering, which is allowing them to  practice technical writing.

The freshmen have a field trip coming up on March 1. They will be visiting UTSA, Center for the Intrepid and Southwest Research Institute, all in San Antonio. A report and pictures will be presented in a future update.

The new sophomore group for this semester has 13 students,  11 pictured below.

Front row: Gabi Moreno, Manuel Enciso, Jarrett Beard, Tyler Malinak, and Jacob Hinterlach. Back row: Tony Martinez, Noah Stotz, Jowad Aysheh, Jack Fox, Troy Kneese, and Jabin Gipson. Not pictured are Jessen Stableford, and Landon Sparrow.

The sophomores are moving through their course studies on a little more fast-track than last semesters class. This has been initiated in order to further their studies in 3D modeling and printing this round so that they achieve a more significant introduction in that area. They are doing well according to Mr. Matthes and are already beginning AutoCAD. In the past weeks they have successfully completed geometry, multi-view drawings, and engineering lettering.

As of January 23, the first semester studies ended for the Juniors, and opened them up to work on their second semester project in which they are now immersed. This project is to design and develop a one pound payload in a Transonic vehicle to be launched on April 26, at Rockets 2018.  This means that their rocket must must be capable of breaking the speed of sound while carrying a one pound payload and remaining under 13,000 feet. The junior group is a large group of 22 students this year so they are unique in that they have been split into two groups, each responsible for their own rocket.

Mr. Matthes had this comment about the two groups, “I am excited to see them working diligently and proudly taking the endeavor as genuine separate groups.  The ownership of their rocket and being different from each other’s groups is already evident.  They have established their problem statements and are feverishly researching with many, many, many unknowns.  As the process goes on their significant dispersion of knowledge and integration with each other slowly but surely migrates to a fully integrated and cohesive design.”

Along with their rockets, the group has another project for the semester. This entails designing and developing a teststand for Estes Motors. These are the small motors used mostly to fly their Generation 1 through 3 rockets. The objective is to create a teststand that will operate using LabVIEW programming to control and monitor ignition, measure thrust, and display and record real-time data to a file.

Seniors are a busy group with four projects still in the works, including Redbird 19, Wind Tunnel, Teststand and Baby Bird Teststand.

On February 1, Redbird 19(RB19) underwent Critical Design Reviews (CDR) with SystemsGo personnel present, and NASA flight engineers participating by Skype. RB19 did well overall.  The Redbird 17 tank is being recycled as part of  the RB19 design and was successfully tested earlier, as shown below, but will be retested on Friday, Feb.16 after which they will be required to provide documentation to SystemsGo. The team is fully immersed in the development of RB19. They have contracted machine shops and begun providing them work. These include Kager Industries, Heartland Enterprises, and SRM. Other necessary parts are in the order process.

Corbin Smajstrla, Sergio Walle, Bryce Erwin, Pierce Vasquez, Evan Knapp, and Harrison Spisak prepare to test the RB17/19 tank.

Wind Tunnel also underwent CDRs  with NASA and SystemsGo on February 1. Unfortunately it was found to have some issues to resolve. According to Mr. Matthes, the group is, “adapting well to the unexpected queries which arose and are close to having them resolved at this point. ”

Teststand has several upcoming events in March. In mid March, they will be conducting cold flow tests in order to verify the students injection system. This tests the flow rate of oxidizer through the system.  Projected live ignition tests have been set for the end of March, and students have been given some solid dates in order to keep them on task to accomplish these.

Baby Bird Teststand is currently on hold. Students have a heavy work load to complete with the other projects. PVC and polypropylene tests will need to be completed on the large Teststand before work can resume on the Baby Bird Teststand.

This article is the Third for the 2017/2018 school year in a series of monthly updates that will follow the Fredericksburg Engineering/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support and encourage students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.

2017/2018 Fall Session Hi Lights Wrap Up for Fredericksburg’s Engineering/Rocket Program-(Nov. 10-Dec. 22)

Next Friday, December 22, the Fredericksburg High School Engineering/Rocket Program will dismiss for Christmas break. When they do, five weeks will have passed since the last update on their program. This is a busy group, and there is plenty to report on their learning and progress as we wrap up the fall semester.

The Freshman have been learning about  production/manufacturing engineering  and have recently completed their project which was an orange juice manufacturing factory design.  The class split into working groups of four because of the complexity of the problem. Their product goal for the plant was to take raw material and produce packaged juice in palletized product bundles ready for sale. According to Mr. Matthes, “It was a successful endeavor with lots of different results when it came to the challenging research it required.”

On Friday, December 15,  they presented their latest project over engineering fluidity.  Each student was expected to work independently to create new launch lugs for the senior level rocket. Their new lug designs need to be more aerodynamic than the current lugs.  Each student was able to show what they were capable of on their own, instead of having the co-dependency of fellow students. This solo venture challenged them to create a multiview drawing of their own new design, as well as featuring their understanding of units of measurement and how they all work together, something that will be of great significance for their final project in the future, which is to research the math and then design a hybrid rocket motor.   A  highly significant amount of math and even more units will  require their careful attention in that upcoming project . What they are learning as they work through this propulsion/aerospace problem will become relevant to them again when they begin their junior studies in 19 months. Therefore it is an important study in which to end the course.

Just to remind everyone, the Sophomore students are still working in a self paced manner in this year’s class. Therefore a good growth mark for them in their class progress  is  3D printing, which they have recently begun.  They have also shown marked achievement in their Autocad,  Dimensioning and Isometric drawing skills. In part this is due to their receptiveness to all the constructive feedback.

Luke Duderstadt working on Autocad.

“They have advanced tremendously in their attention to detail, ability to see things with greater special awareness, and pride in workmanship.  The transformation has been fun to witness,” states Mr. Matthes.

LabVIEW programming is an important focus for the juniors. At this point, Mr. Matthes says it is too early to tell their final success in this area, but so far, they are progressing well.

Fluids and aerodynamic drag have been the focus of their studies related to rockets these past five weeks. After learning these new skills, they were able to test them on the design and development of their Generation 3 rockets. In order to do this, they had to create a rocket that was stable with exactly a ‘margin’ of 1 while reaching 1800 feet in RockSim simulation and design software. Students were able to launch their actual Gen 3 rockets on Friday, Dec. 15 after they had in class rocket presentations and evaluations that morning. Additionally they were further challenged with a short deadline in which to create these rockets. They met this head on and were ready for presentations.

“It was collectively the best group of Gen 3 flights I have seen in years,” reports  Mr. Matthes.

Bradley Plaza and Carl Wilger prepare to launch their Generation 3 rocket.

Jabin Gipson and Rudy Avila model their Generation 3 rocket on launch day.

They will detail the many lessons they learned, including  results from mistakes in design, construction, evaluation process, and the significance of attention to detail in their post mission analysis (PMA). As they begin their second semester project, all these lessons will be critical learning tools in the success of this larger rocket.

Mr. Matthes reported, ” I was thoroughly impressed with all of them.  It was the kind of work ethic that will make their senior year a success if they can manage to keep up the motivation and focus.”

Critical design reviews (CDR) are the main focus for seniors on all four of their projects, which include the Red Bird #19 Rocket, a wind tunnel, the  NASA large motor test stand, and the Small HyperTek interface test stand, known as Baby Bird. Currently the group is running short on time their schedules and task lists are not reflecting all that they should. There is a possibility that they are either not aware of all that they have missed, or they are really close to being ready. Mr. Matthes is unsure at this point which one it is.

Pictured here is the seniors’ flow straightener prototype for their wind tunnel. It was 3D printed on a Makerbot.

They are scheduled to hold a preliminary design review with alumni at 10:00 on Wednesday, January 10th, here in the classroom. A full CDR will be due at the end of January.

“One potential reality is that if it becomes evident there is not enough time for everything, some project(s) may require postponing.  We are hoping for the best,”  states Mr. Matthes.

On Friday, December 22, 2017 at 10:30 in Mr. Matthes’ classroom,  last year’s alumni will be presented with their banner for flying the Red Bird #18 at White Sands Missile Range.  Seniors will have a question and answer session with alumni  to share experiences and receive advice.

At 7:00 p.m. also on Friday the 22nd, all alumni of the Fredericksburg Aeroscience/Engineering program are invited to come to Hondo’s and join Mr. Williams and Mr. Matthes for visiting over dinner and drinks.  It will be casual, come and go as you like bringing significant others and friends as desired.

Mr. Matthes reminds all program students, “In January, the spring program begins and deadlines and target dates for their projects become highly important in order to meet projected launch dates.”

NEW YOU (National Engineers Week Youth Outreach United) continues its progress in planning the 4th-8th grade engineering outreach event to be held on February 17th.  Look for more in the newspaper and students of those grades bring home flyers in January.

 This article is the Third for the 2017/2018 school year in a series of monthly updates that will follow the Fredericksburg Engineering/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support and encourage students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.