Monday Rockets Headed to White Sands-Day 1-Report and Tuesday Early Information

The SystemsGo team left Fredericksburg at 9:00 a.m. this morning headed to White Sands Missile Range (WSMR) in New Mexico. They arrived in Alamogordo, NM, for lodging at 5:30 this evening. All participating schools also arrived safely.

Tomorrow is an informational and set up day. SystemsGo personnel and all students, teachers, and parents from the schools head out at 6:30 a.m. for T-1 briefing and a short presentation by each school on their vehicle and it’s expectations. Afterwards SystemsGo, students and necessary personnel go to West Center 50 launch site to set up and prep vehicles. Parents will be dismissed at that time to find their own entertainment for the day.

Wednesday is the first launch day and at this point, it is slated to be an early morning. Fredericksburg STEM Academy is first up to launch for the day and the current schedule has them testing at 6:00 a.m. The hope is to test 3 vehicles by 10:00 a.m, including Union Grove and Alamo Heights.

Event details will continue to be available here. I will provide more information each day as to how the schedule and other event details will progress for that day and how launches went for the schools testing the previous day. Pictures are not allowed on the range, but some pictures of teams getting ready to leave for the range with their vehicles might be available. If anything is available, I will post it for your viewing pleasure.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved; the future of your students will be greatly benefited.

Team photo includes from left to right,  Josh Hampton, Gene Garrett, Steve Burow, Kasey Burow, Rebecca Hyatt, Scott Netherland, Brian Heffner, and Ginger Burow. Not available for this picture, Chelsea Burow and Andrew Matthes. Chelsea joined them in Alamogordo, and Mr. Matthes traveled with his students.

Fredericksburg STEM Academy/Rocket Program-Launch Report for Rockets 2017 WSMR Launch Week Red Bird #18 Update

Red Bird #18 is scheduled for testing at White Sands Missile Range(WSMR) next Wednesday, June 28. This marks the last big event for Rockets 2017 and the Fredericksburg STEM Academy for this season.

These are the Goddard level rockets, which are the culmination of all the skills the students have learned throughout their years in the STEM program. This marks the final senior project for those schools that participate in this level of the SystemsGo program.

According to team member, Sterling Weatherford, “We are finishing up our rocket production, with integration and final testing before we head off to White Sands.”

Mr. Matthes reports that welding on the vehicle is complete and it is together. Below is a pictures of the class with the vehicle at SRM Manufacturing, one of the outsource businesses they contracted for help with welding. In order  left to right the students are Jesse Cedillo, Colby Marthaller, Ricky Robles, Langston James, Nathan Bain, Chase Ottmers, Hannah Boubel, Joseph Sanchez, and Sterling Weatherford.

Other members of the group not pictured here are David Becker, Drew McDonald, Matthew Dulaney, Corbin Styles,  Josh Treibs,  Payton Carroll, Cody Pruett, Levi Crawford, and Ian Kendrick.

The students report that they are putting finishing touches on the nosecone, including sanding and a gel coat to create a smooth finished surface. They will be installing the complete motor system in to the rocket today, Wednesday, June 21.

They had been working on integrating the recovery, propulsion and fuel grain systems into the vehicle.  All parts have been fit tested for the integration. Recovery, avionics, and the payload have since been successfully installed.

They are finishing the assembly of the fuel grain including an ablative that the students have chosen to add to the post combustion portion,  afterwhich they can install the fuel grain and the rest of the propulsion system into the rocket.

 Here one of the students shows the injection valve and injector bell arrangement.

Here is a picture of Drew McDonald, Ricky Robles, and Jesse Cedillo earlier when they were mixing fuel for the second attempt at the fuel grain.

Their final actions will be to test the black powder charges for the recovery system and then they will be ready to move the rocket to WSMR for their full vehicle launch testing.

“We are extremely excited to test our rocket at the upcoming White Sands Missile Range launches,” Sterling reported.

Monday evening they met to discuss  travel plans and trip expectations.

Launches are scheduled for June 28 through June 30. The group will travel out to WSMR on Monday, June 26, and back home again on Saturday, July 1.

There are 5 schools scheduled to launch 6  rockets. These schools include:

  • Alamo Heights (1)
  • Anahuac (1)
  • Booker T. Washington ( 2)
  • Fredericksburg (1)
  • Union Grove (1)

This year is unique in that the Army has some classified tests scheduled that will slightly overlap SystemsGo’s air space on both June 28th and June 30th. This could delay start on Wednesday, and it has already been set to 0700.  The  hope is that all launches will be complete by Thursday afternoon so that Friday will not be needed since another high priority group will be needing that day as a back up day as well. SystemsGo will travel home Friday if this can be accomplished instead of one day later on Saturday.

The current launch schedule is as follows:

  • Monday, Jun 25th             Travel Day
  • Tuesday, Jun 26th             T-1 and Site Set up/Rocket Prep at WC-50
  • Wednesday, Jun 27th       Launch Day One (Three Rockets – Fredericksburg, Union Grove, Alamo Heights)
  • Thursday, Jun 28th           Launch Day Two (Three Rockets – Anahuac, Booker T. #1, Booker T. #2)
  • Friday, Jun 29th                Contingency Day/Travel Day
  • Saturday, Jun 30th            Travel Day

Both the Junior and senior groups presented there projects and made reports on June 1st as their final exam for the year. Below is the junior group after their presentation.

This article is the eleventh in a series, new for this school year ’16/’17 of updates that have followed the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

Subsequent updates will continue to follow the Senior/Graduates and the progress of the Red Bird #18 rocket after launch at WSMR next week.

Today is 5 days out until the Red Bird #18 group leaves for WSMR. Watch this blog next week for information and reports on this and all the schools’ launches at  White Sands Missile Range.

 This was presented to the Red Bird #18 group after their June 1 end of year presentation. The sentiment still holds as we congratulate this group of graduates on their accomplishments and the achievement of finishing their rocket. Good luck at WSMR!

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

#Rockets2017 #SystemsGo #FredricksburgSTEMAcademy #Launcher01

 

 

Rockets 2017-Saturday Report-Williams Retirement- Sunday Schedule

Saturday was another great day of launches. Let’s see who is paying attention, we had 21 rockets on the schedule and we launched 23. The answer is later in the story. After storms came through the area over night and early this morning, causing a two-hour rain delay, rockets finally started flying around lunch time. The sky finally opened a window of opportunity.

Even though launches started late, Stages 1 and 2 continued on schedule. This meant that when weather finally permitted launching, the spectator tent where rockets wait to go down to Stage 3, was full with more waiting than I have ever seen there.

. 

This evening after launches were completed for the schools, two more rockets were sent up as a tribute to retired FHS STEM teacher and SystemsGo founder Brett Williams.  They were both recovered in short order and taken to the Willow City Fire House where a dinner was hosted in his honor. He developed the program that all these schools use to teach the STEM curriculum across Texas and now New Mexico as well.

Several people gave a tribute address honoring and telling stories about Mr. Williams, including Scott Netherland, Andrew Matthes, Rebekah Hyatt, Dave Cambell, and Tom Moser.

Tom is a retired NASA rocket program member who became involved with the program. He served NASA as Deputy Associate Administrator for space station and space flight. These were just one of his many duties at NASA. Tom is one on a list of many influential people who Brett recruited to support the program over the years. After his address, he presented Brett with a NASA Citation for his work and contribution to the STEM program and student education.

 

Below is the launch schedule for today, Sunday. There are 5 schools launching a total of 16 rockets.

Sunday, May 21, 2017
School
Name
# 1st Level
Tsiolkovsky
# 2nd Level
Oberth
Alamo Heights High School
Colin Lang
3
Hardin-Jefferson High School
Mike Fogo
3 1
Manor High School
Will Davis
3
New Tech Odessa                 Richard Linder 1 1
Roosevelt High School            Jared Warsing 3 1
5
Schools Launching
Totals 11 7
May 15th Total Rockets 18

The following is a link to the album of pictures from today’s launch. Have a look, you and your school rocket just might be in there.

https://www.facebook.com/ginger.burow/media_set?set=a.1479031692117957.1073741890.100000334203350&type=3&pnref=story

Here is the second album link to the pictures from Brett William’s party.

https://www.facebook.com/ginger.burow/media_set?set=a.1479469515407508.1073741891.100000334203350&type=3&uploaded=36

Good luck to all the schools launching on Sunday. I will update the blog after we complete our day again tomorrow. Here is the link to the live stream again.

http://livestream.com/systemsgo

Please remember that although there is no charge for the event, and these launches are open to public viewing, parking and seating is limited due to safety requirements. For this reason, SystemsGo has a provided a link for you to pre-order tickets for those in your party. That link can be found at SystemsGo Events page. This also provides SystemsGo with a way to monitor the number of people in attendance each year. This is in no way meant to discourage your attendance, but is instead to help them provide a great experience for students and spectators, while doing all possible to monitor safety issues and attendance numbers at any one time during the launches.

Event details will be available here each day of the event. Daily reports featuring schedules, school names, results, pictures and some editorial content will also be posted.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

#SystemsGo #Rockets2017 #FredericksburgSTEMAcademy #Launcher01 #SystemsGoNewMexico

Rockets 2017-Friday Day 2 Report and Saturday Schedule

Friday had another slow start for rockets. The ceiling was a low again. SystemsGo was able to load 24 out of 25 rockets listed on the schedule onto the rails and launched all 24.The 25th was an abort by one of the schools.

Here are a few of those smiling faces taking their rockets down to the pad.

The north end of the range seemed to be the prime spot for landings today, which kept recovery in that area fairly busy. Unfortunately that left those of us on the south end a little bored so we went to help our northern friends quite often. So then how many recovery teams does it take to find one rocket?

As is normal, Transonics amassed most of those still missing in the field. They also made up the bulk of the final ones shot due to waiting on that cloud ceiling to clear. Coordinates for those have been generated, and the search is ongoing.

David Willden and the group from New Mexico helped out until around noon when they had to launch themselves back towards home. There help was greatly appreciated, and for them it was also further training for next year’s second launch series in Jal.

Phil Houseal was busy interviewing spectators, students and volunteers today. He even managed to catch me and coerce me into another interview this year. We seem to have a continued game between us. We both prefer to be behind the camera instead of in the pictures, so I make sure to catch him and get him in the pictures I post, and he catches me and makes me talk on camera.

Tomorrow is another big day on the range, with a full docket of rockets and extra curricular activities after launches are done as well. It will be a busy and long day. It should be fun though. Hopefully the cloud ceiling will open up earlier so we can start those rockets in a more continuous pattern. And the rain can hold off until after dark and all will be good.

Below is the launch schedule for tomorrow, Saturday. There are 7 schools launching a total of 22 rockets tomorrow.

Saturday, May 20, 2017
School
Name
# 1st Level
Tsiolkovsky
# 2nd Level
Oberth
Akins High School
Joyce Sayce
5
Fabens High School
Manny Moreno
3 2
Henrietta High School
Doug Underwood
2 1
Maypearl High School
James Herrod
1
McGregor High School
Chris Kuhl
1 1
North Lamar High School
Kathy Stewart
1
Northwest High School
Elizabeth Mitias
4 1
7
Schools Launching
Totals 17 5
May 14th Total Rockets 22

 

The following is a link to the album of pictures from today’s launch. Have a look you and your school rocket just might be in there.

https://www.facebook.com/ginger.burow/media_set?set=a.1477962108891582.1073741889.100000334203350&type=3&uploaded=221

Good luck to all the schools launching on Saturday. I will update the blog after we complete our day again tomorrow. Here is the link to the live stream again.

http://livestream.com/systemsgo

Please remember that although there is no charge for the event, and these launches are open to public viewing, parking and seating is limited due to safety requirements. For this reason, SystemsGo has a provided a link for you to pre-order tickets for those in your party. This also provides SystemsGo with a way to monitor the number of people in attendance each year. This is in no way meant to discourage your attendance, but is instead to help them provide a great experience for students and spectators, while doing all possible to monitor safety issues and attendance numbers at any one time during the launches.

http://www.systemsgo.org/events/

Event details will be available here each day of the event. Daily reports featuring schedules, school names, results, pictures and some editorial content will also be posted.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

#SystemsGo #Rockets2017 #FredericksburgSTEMAcademy #Launcher01 #SystemsGoNewMexico

Fredericksburg Rockets 2017-Thursday Day 1 Report – Friday Schedule

Thursday went well. It started off a little slow due to clouds and a low ceiling. Fortunately, it burned off in the afternoon and launches started lining up with only intermittent delays. it was basically a warm, humid, and windy day, but turned out well in the end for rockets. Recovery went fairly well with only a few Transonics still in the field at the end of the day.  Hopefully they will still be recovered before the end of the weekend.

Original Fredericksburg High School STEM teacher and SystemsGo originator and program developer was on site today. He visited with folks, observed how things were working and even worked the Pad until around lunch. It was a nice treat having him on site a while again. He even said he might drop by again before the weekend is over.

We also had working guests from the new SystemsGo New Mexico. Director David Willden was helping a mission control as well as one recovery team that was from his group too.  #SystemsGoNewMexico

The original schedule listed 22 rockets, but the final total launched was 19.

Below is the launch schedule for tomorrow, Friday. There are 7 schools launching a total of 25 rockets tomorrow.

Friday, May 19, 2017
School
Name
# 1st Level
Tsiolkovsky
# 2nd Level
Oberth
Buinger CTE Academy
Michael Skrzynski
2 3
Hamilton High School
Seaborn Achby
1 1
Marble Falls High School
Leslie Alexander
2 1
RL Turner High School
Bill Richardson
2
Tom Moore (Ingram) High School
David Bunch
4
Union Grove High School
Greg Park
2 1
University High School
Dennis Oubre
4 2
7
Schools Launching
Totals 17 8
May 13th Total Rockets 25

The following is a link to the album of pictures from today’s launch. Have a look you and your school rocket just might be in there.

https://www.facebook.com/ginger.burow/media_set?set=a.1476991132322013.1073741888.100000334203350&type=3&uploaded=143

Good luck to all the schools launching on Friday. If I get a chance to do some updates during the day tomorrow , then I will but don’t count on it. It will probably just be one at the end of day. Here is the link to the live stream again.

http://livestream.com/systemsgo

Please remember that although there is no charge for the event, and these launches are open to public viewing, parking and seating is limited due to safety requirements. For this reason, SystemsGo has a provided a link for you to pre-order registration tickets for those in your party. This also provides SystemsGo with a way to monitor the number of people in attendance each year. This is in no way meant to discourage your attendance, but is instead to help them provide a great experience for students and spectators, while doing all possible to monitor safety issues and attendance numbers at any one time during the launches. These  tickets are FREE. They can be found on the SystemsGo Events page. Look for the little ticket icon that says, “Admit One”.

Event details will be available here each day of the event. Daily reports featuring schedules, school names, results, pictures and some editorial content will also be posted.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

#SystemsGo #Rockets2017 #FredericksburgSTEMAcademy #Launcher01 #SystemsGoNewMexico

Babybird’s Successful Start Falls Just Short of Flight for Rockets 2017-Fredericksburg STEM Academy/Rocket Program-Spring Term Update #4

Hopes were that three successful tests on the new “junior test stand” nick named “Babybird” over the past weekend would result in the opportunity for the seniors in the Fredericksburg STEM Academy to fly a new Hybrid student developed rocket at Willow City.  The purpose of this teststand, as highlighted in the last update, was to test a fuel grain system designed and developed by the seniors to interface with the hyportek injector and tank. Their hope was to have 3 successful tests on this past weekend.

Saturday evening, May 6, they conducted their first ever test of the Babybird. Unfortunately according to Mr. Matthes, “the containment system experienced thermal damage which tables Babybird for this year”

Babybird may not send a rocket out this year, but she is not at her end. According to Mr. Matthes, “we will continue with the testing of it…The Baby bird still is important research that can be utilized by SystemsGo to increase the rigor of the Oberth level of the program to include motor design.”

Mr. Matthes congratulates the class on their hard work and efforts,  “Burn looks great though… well designed propulsion. Very curious to see the data which looked promising at a glance. Great job FHS Engineering Class of 2017!”

This article is the eighth in a series, new for this school year ’16/’17 of updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.

#Rockets2017 #SystemsGo #FredericksburgSTEMAcademy #Launcher01

Saturday, Day 2 For Houston Rockets 2017-Recap and Sunday’s Schedule

Today, Saturday, the SystemsGo team had seven schools and twenty rockets to launch on this, their normal full day of launching at the Houston location. It was a productive day, albeit a long and tiring day for the team at the range. The action finally ended and the Livestream shut down about 9:15 this evening.

Weather at the site was sunny with only slight clouds and some wind. Reports from recovery members say it was a beautiful day for launching rockets.

Phil and Rebekah had a very special guest at Mission Control today. Norman Chaffee, retired Deputy Director of NASA Johnson Space Center, was there.He consults with some of the schools in the area on their rockets and STEM programs. In the interview today, he remembered coming to Fredericksburg in the early days of these launches to consult with Brett Williams, program founder, on safety and logistics. It was a genuinely interesting interview as he recounted all his work history through the years with the space program, all the way to where he is now retired and helping young high school students learn.

Later in the day, Phil took time to talk to Christy Bible Glass about her history and how she came to work for SystemsGo. Unfortunately I didn’t get to hear much of hers because my system crashed on my phone and computer about that time, which is why the quality of her picture is so bad, and she appears to have a monocle over one of her glasses. Sorry about that Christy, maybe you can say you were practicing for the upcoming Pirates movie. “Arrgh!”

What I was able to hear and see was a really nice and interesting interview.

In spite of issues on my part, the team still had a great day on the range. Here are a few of the better screen grabs I managed to get today.

The rest of today’s screen shots will be posted on Facebook at the following address for public sharing:

https://www.facebook.com/ginger.burow/media_set?set=a.1471968966157563&type=3

The link below is screen shots from yesterday’s action at the range. Chelsea Burow, pad operator, may add more to either of these albums later. I know she took some really nice pictures from the pad.

https://www.facebook.com/ginger.burow/media_set?set=a.1471692176185242.100000334203350&type=3&uploaded=36

Apparently students, teachers, parents and other humans were not the only spectators watching the rockets. This fellow was sent in by recovery team member, Steve Burrow.

The current launch schedule for Sunday is shown below and may also be downloaded from SystemsGo website at the following address:  http://www.systemsgo.org/wp-content/uploads/2017/04/Flight-Schedule-Rockets-2017-Houston-4-4-17-.2.pdf

Sunday, May 22, 2016
School
Name
# 1st Level
Tsiolkovsky
# 2nd Level
Oberth
Booker T. Washington HS
Dr. Nghia Le
1 1
Northstar High School
Alan Stone
2 1
Schools Launching    2
Totals 3 2
May 22nd Total Rockets 5

Public access is available at this new site this year. A map to the location as well as directions are available at the SystemsGo Events page found here:

 http://www.systemsgo.org/events/

There will also be Livestream from there again this year so friends and family can watch the action online, provided by Phil Houseal  and Zach Pooser .

http://livestream.com/systemsgo

Zach and Phil provide a great experience for both viewers at home and the students and team on site while helping to bolster the STEM program. Allowing the public to share in the actions and see what these students are accomplishing as they apply all they have learned and continue to learn from their launch results helps SystemsGo to grow interest in the future of the STEM program and the hands on approach to learning.

Please remember that since there is pubic access to this event this year,  there are tickets for order and those may be found on the SystemsGo website as well at this link: https://www.greateventseats.com/events.php?lID=92

Event details will be available here each day of the event. Daily reports featuring schedules, school names, results, pictures if available, and some editorial content will also be posted.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org .Take the time to get your school involved, the future of your students will be greatly benefited.

Fredericksburg’s STEM Academy/Rocket Program-Spring Term Update #3 (April 1-April 30)

May is here and time is running out for the Fredericksburg STEM Academy as launch dates approach for the junior and senior groups. Juniors have a  May 18th test date at Rockets 2017 in Willow City. While the seniors are down to less than 3 weeks as Redbird 18 is scheduled for completion two weeks before school ends to allow for preliminary systems tests.Due to delays in manufacturing, testing will have to occur in the process of construction as components come in. Final testing will be the week of June 19th prior to their test at WSMR the following week. It is slated to launch at White Sands Missile Range on June 27th.

During April the seniors tested Low Density polyethylene (LDPE) three times on teststand. Data on all tests was consistent and exemplary. Currently the injector plate is being drilled again to increase the oxidizer flow rate to the correct  value to provide for complete combustion.  Due to this testing is on hold. Lately they have been experimenting with different ablative arrangements. The ablative has  burned through slightly but not enough to damage the test cell.

Below is an actual video of an engine burn test.  This one of the first video’s with HD video quality and audio.  The regularly captured video does not have audio embedded.  This is good for them too as they do these tests for NASA and this gives them something  more to show of their work.

https://goo.gl/photos/78HwtXxx8rytjxSV7

Mr. Matthes had this to say about this particular burn,  “It looks pretty good but we’re only getting about 1/3 of the oxidizer we should be getting so it is fuel rich.  It will not be as orange when we get the oxidizer flow rate correct.  The hope is that it is a really clean plume with mach diamonds in the plume.”

The senior’s “junior teststand” nick named “Baby Bird” is almost complete. They hope to conduct their first ever test on this new teststand possibly late this week. This teststand was created by the seniors starting last year during junior studies to test a fuel grain system designed and developed by them to interface with the hyportek injector and tank. They hope to have 3 successful tests on this teststand. If they achieve this, then they get to fly this new system at Willow City in last year’s rocket.  At this point,  they are getting fuel grains prepped.  Pictured below, are nozzles created for Baby Bird.

Redbird 18 still currently does not resemble a rocket, but they are making steady progress. The nozzle has been manufactured, seen here 

and  the nose cone mold is also back, seen here. 

Machining could only be created to within 8 inches of the tip, therefore they created the tip with 3D printing and epoxied it to the nose cone and are preparing it for fiberglass.

Other needed materials are in and have been sent out to Heartland Enterprises for machining.  Currently, Mr. Matthes says that the biggest test coming up will be next week when they pressure test the oxidizer tank.

Juniors are under pressure as the deadline for 100% completion of their rocket is May 11. Meeting this deadline will allow them time to complete their Flight Readiness Reviews (FRR) and be able to high light problems or errors that still exist. Components are coming in and weights on some are different than originally reflected in RockSim. Due to this they are updating their design to accommodate. Currently they are still on the wire between breaking the speed of sound and exceeding the 13,000 feet maximum allowable altitude. Breaking Mach means they also exceed altitude. Staying under 13,000 feet  means then they lose their shot at breaking Mach.

 Here Chris Calzada is working on RockSim trying to resolve the altitude velocity conundrum.

Meanwhile the Sophomores have been entrusted to work at their own pace to finish their last chapters and projects. Time remaining after completion of these is for 3D printing and modeling. Their learned skills in  isometric, creating section views, details and working drawing sets would now allow them to communicate effectively to a machine shop without the need for clarification.

Paul Kucherka, a FISD maintenance man and school function videographer developed an issue with the quadcopter that he uses to video. A few of the sophomores are going to attempt to design and develop a new wiring harness that may provide the solution to Paul’s needs, hopefully by the end of the school year,  this would allow him to continue using this equipment for video. In order to do this, a few other sophomores have been creating the multiview of one of the quadcopter’s parts on the 3D printer. Pictured below is the original part they are attempting to recreate.

This article is the seventh in a series, new for this school year ’16/’17 of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.

Fredericksburg’s STEM Academy/Rocket Program-Spring Term Update #2 (February 21-March 31)

April 1st is tomorrow, so time is becoming a factor for the Fredericksburg STEM Academy as launch dates approach for the junior and senior groups. There are no fools here though, just  several groups of future engineers working hard to meet their timelines. With March behind them there is only a little over 6 weeks left  for the  junior group until Rockets 2017 and their May 18th test date. The seniors have approximately 60 days as Redbird 18 is scheduled for completion two weeks before school ends to allow for preliminary systems tests.

More on these groups and their current status reports will be later in the article.

Sophomores are currently taking mid-term exams. This is due to the new schedule for classes this year which puts a full year’s curriculum into one standard semester. They have been busy using AutoCAD to create multi view drawings of objects. Dimensioning and tolerancing of these drawings will be learned next, followed by isometric drawings and 3D modeling. The students have been printing models of their multiview drawings using the newly installed 3D printer. All 3  3D printers available now are working well.

The student aide, Colby Marthaler  has also been using the 3D   printers to print all the parts necessary to create a model of the Falcon 9 Rocket SpaceX uses to transport satellites and the Dragon spacecraft into orbit.

Juniors had CDR’s (Critical Design Reviews) due for their rockets by March 30. Unfortunately they are just getting to them. Students will have to be studious in order to meet their May 18th launch date due to being behind schedule at this time. The payload for this rocket is a rapid growth slime mold. They have designed the payload in order to create a controlled experiment in which they should be able to determine how flight impacts the mold’s growth, negatively or positively.

The design criteria for their rocket is a one pound payload and breaking the speed of sound therefore achieving a transonic state. Currently neither criteria has been met so the group has more work to do to accomplish their goals by their launch date.

Their mid-term which is a LabVIEW development project has come along well. They are creating a workable program which requires specific methods and functions in order to attain a goal of designing and fabricating a micro test stand for Estes motors. They will be connecting  a (DAQ) Data Acquisition unit to a computer and registering it to that computer in order to read sensors, and programming a control and DAQ Virtual Instrument in LabView in order to run the test stand.

March began with more fuel grain tests at test stand. Two tests were completed in the first week alone, consisting of many hours of work to accomplish each. A temperature sensor indicated a high enough value in order to cause a programmed shut down on the first test that week.  After investigation, it was found that a ‘electrical noise’ caused an anomaly which gave the sensor its reading, and that it was in fact not outside normal operating parameters. The actual test did not experience any temperature concerns.

The same fuel grain was able to be used again in a 20 second burn, which allowed students to achieve a cumulative 40 second burn on one fuel grain.  The shut down was disabled for the second burn,  allowing the data to still record the temperatures caused by the ‘electrical noise’, but not to stop the burn test and it was a  full success without any further exceptions.

Mr. Matthes was very pleased with these burns and stated , “All data was processed and showed again the test stand was producing verifiable data similar to theoretical expectations.”

Students began another round of testing this week. Six new fuel grains will be tested accounting for three tests each of two different fuel types students have been working on. The  hope is that they will cycle through smoothly due to the fuel grains being prepped prior to testing.

  Here Hannah Boubel is working with graphite in order to make ablative, which is a sacrificial material in the pre and post combustion chamber so the burn does not penetrate the liner and steel test cell.

 In this photo,  Sterling Weatherford is preparing a fuel grain for installation in to the test cell.

Along with test stand work, the students have been hard at work on Rebird 18, their Goddard level rocket slated to launch at White Sands Missile Range on June 27th. Students have already contracted with Heartland  Enterprises and SRM Manufacturing for fabrications and parts have been supplied to them.

At this point in the process students are learning true cause and effect, and just how it can affect their outcomes.  The entire success of the vehicle from this point forward is contingent on the group not only working as a team as a whole, but also for each individual team to stay on top of their work and outcome. Many of the components are dependent on the progress of the others. Delays on one team’s  element directly affects the next  team creating delays down the line and strained time schedules.  Individual testing is conducted on each piece as it is finished.  Full up integration and testing of any systems that allow for ground based testing is scheduled for two weeks from the end of school when the rocket is due to be complete.

“They are well on their way to a successful vehicle.  The seniors will not have the luxury of adopting senioritis as there is still significant and mutually dependent work to be accomplished,” Mr. Matthes reported. “These next 60 days will be a true test of their team work, peer loyalty and persistence. ”

As the end of the school year approaches, these students are becoming more and more adept in their learning and knowledge as young and capable engineers. Their end of year rockets will be a testament to that learning, time and ability.

According to Mr. Matthes, “Students are becoming ‘plagued’ with knowledge and experience:  the more they know and become aware of, the more they have to take into consideration and the more challenging the process becomes.  However, it also makes for conditions more aligned with success.  Additionally, if we consider these students products of FHS and the FHS Engineering, then they should be welcomed by a market hungry for what they have to offer.”

If you follow this program and like to view the launches, Rockets 2017  will be held at the Stewart Ranch in Willow City, Texas on the weekend of May 18-21, 2017.  This testing site is open to the public. Please watch the SystemsGo website and this blog for upcoming information on the event. The FHS junior group will be testing their rockets on Thursday, May 18, 2017.

The senior group is tentatively scheduled to launch their Goddard level rocket at White Sands Missile Range (WSMR) in New Mexico the week of June 26-30. The current schedule for that event is as follows:

Sunday, Jun 25th             Travel Day

Monday, Jun 26th            T-1 and Site Set up/Rocket Prep at WC-50

Tuesday, Jun 27th            Launch Day One (Three Rockets – Fredericksburg, Union Grove, Alamo Heights)

Wednesday, Jun 28th     Launch Day Two (Three Rockets – Anahuac, Booker T. #1, Booker T. #2)

Thursday, Jun 29th          Contingency Day

Friday, Jun 30th                Travel Day

There are also launches in Houston for schools in that area the weekend of May 12-14, 2017. New for this year the Hobbs, New Mexico group of schools will launch 1/1 rockets in Jal, New Mexico on April 27, 2017, this site will also be open to public viewing.

This article is the sixth in a series, new for this school year ’16/’17 of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.

Second Term Update #1 (January 9-February 21)-Fredericksburg’s STEM Academy/Rocket Program

January  is past and February is waning quickly, but the spring program is really building. There are big goals and events  for each class group. This semester is where their learning  hits the pad literally for the junior and senior groups as they build toward Rockets 2017 and their end of class projects.  There are three class groups this semester as the sophomore class begins study and the freshman class is complete until they re-enter the program as sophomores in January of 2018.

The freshman have moved on due to the new accelerated block schedule, but at the end of the semester they all agreed that communication skills were what they felt they had developed the most. They found themselves to be much more comfortable and  proficient  when speaking in public. Their final projects, the orange juice production plants went well as reported by Mr. Matthes. The students were all very excited about the class and course study, but not about having to wait a whole year to return to the STEM Academy.

The sophomores are just beginning their 5th week of studies since they are new to the program for this year. Their studies to this point included learning to hand draw multi-view drawings, interpreting 3D objects, and learning engineering lettering which they have recently completed. With these skills accomplished, they will be moving on to the ACC Auto CAD course within the next week.

These students have been using two older 3D printers  for these projects. The printers have a relatively small build space and so limit what the students can produce on them. The district has recently received a new larger 3D printer, the MakerBot Z18 which will be available later this month. This will be a benefit to these students as well as both upperclassmen groups as it will allow for much larger production pieces and will give them the ability to prototype designs.

While junior and senior classes will use this printer more often, the sophomores will be the first to learn how to use it. Even though their current course study will still be focused on smaller printing jobs, prototyping and future uses will necessitate knowing how to use the new printer.

Juniors began work on January 23, on their transonic rocket that they will launch in Willow City in May. They have begun the initial stages of the Design and Development processes. A timeline and a problem statement have been created, and they are about midway through the research process.

They have a Critical Design Review (CDR) due before spring break. Unfortunately they have not been able to narrow down the scope of their research as of yet. This keeps them spread out as  a team, and means they have to make up ground in order to make the pre-spring break CDR  deadline.

They are researching rapid growth organisms for a possible payload for the rocket, and hope to be able to study how flight affects their growth.

On Friday, February 17, the juniors along with sophomores, Gloria Burns and Eston Cooke joined the juniors as Brian Evans of Space Propulsion Group provided instruction on the basics of mathematical modeling. At the end of the presentation, juniors had the opportunity to present models they had developed and then also do trouble shooting on their profiles.

20170217_120050Sophomores Gloria Burns and Eston Cooke with Dr. Brian Evans.

The junior students were very receptive to Mr. Evans and his instruction, alleviating numerous roadblocks and enabling rapid progress in their modelling.

20170217_111700Here  juniors, Harrison Spisak and Jacob Weinecke make their presentations their burn model to Dr. Evans.

“Dr. Evans was down to earth and made  comprehension of something really difficult, easy.”-Corbin Smajstrla

“It was nice to have rocket science explained so it wasn’t rocket science.” -Evan Knapp

Juniors have been officially invited to begin learning and participation in fuel grain motor test burns, but currently seniors are the only ones conducting any test burns.

20170217_111026 Corbin Smajstrla and Dr. Evans at the board.

The seniors conducted their first hot fire test on Friday, February 17, while Dr. Evans from the Space Propulsion Group was in attendance. They accomplished a 10 second burn of Low Density Polyethylene (LDPE).

starboard-view A still photo from the burn test.

According to Mr. Matthes, ” The test was extremely successful with outstanding data acquisition that showed the motor preformed nominally, according to expected design parameters.  This was very exciting to have such a good, clean burn, good data, and fitting expected performance.”

Heartland Enterprises and SRM Manufacturing created a newly designed injector plate.  This allowed the class to keep their Friday deadline.  In spite of the piece needing to be manufactured quickly for the project,  these companies came through and the product was, “beautifully machined and performed with 10% of expectation regarding oxidizer mass flow rate,” stated Mr. Matthes.

On January 27, the Fredericsburg Middle School 7th grade GT(Gifted and Talented) group presented their payload for the Redbird #18 Rocket to the senior STEM class. It consisted of a group of sensors to measure UV Light, methane, acceleratometer, and barometric pressure.

20170127_142251 20170127_135355 The 7th grade GT class presentation.

New this school year, Mr. Matthes started requiring after school and extra curricular hour work on senior projects. When asked how this senior group was doing with this on their project, here is what he had to say about the group.

“There have been  a solid group of students who have been putting time in during study halls and some others who have been able to commit extended numbers of hours outside of school time to keep things moving forward.  These senior students have worked phenomenally.  They bit off a lot to accomplish this year and are on target to meet all of their expectations.  It is quite remarkable having the opportunity and privilege to work with them.  A substitute recently commented that during my absence, walking into the classroom after the passing period between classes was like walking into a full-fledged workforce environment where students were all fully engaged, scheduling, designing, problem solving, and just plain working without any instruction to do so.  I believe the skills these students have honed over the last 4 years through this program and all their other coursework has created a ‘product’ that any college, industry, and organization would wish to recruit.”

Keep up the great work, seniors, what an amazing and glowing endorsement.

If you follow this program and like to view the launches, Rockets 2017  will be held at the Stewart Ranch in Willow City, Texas on the weekend of May 18-21, 2017.  This testing site is open to the public. Please watch the SystemsGo website and this blog for upcoming information on the event. The FHS junior group will be testing their rockets on Thursday, May 18, 2017. The senior group is tentatively scheduled to launch their Goddard level rocket at White Sands Missile Range (WSMR) in New Mexico the week of June 26-30.  There are also launches in Houston for schools in that area the weekend of May 12-14, 2017. New for this year the Hobbs, New Mexico group of schools will launch 1/1 rockets in Jal, New Mexico on April 27, 2017, this site will also be open to public viewing.

The STEM Academy group was encouraged to attend the movie, “Hidden Figures” on Friday, February 10th at Fritztown Cinema. About 35 students from the program attended.  Here is what a few of them had to say about the movie:

“The movie was about African-American women breaking social barriers in the engineering community at NASA. It should be your talent, skills, and work ethic that decide your position at your workplace, not your ethnicity or gender. I found it to be a fun/feel good movie that was well-directed and enjoyable to watch. I found myself caring about the characters and rooting for them throughout the movie which means the characterization was done well.  My favorite part of the movie was the climax when they shot the marine into orbit. The entire movie was building up to this and it was worth the wait.”–John West

“I found “Hidden Figures” to be a very inspiring and thought-provoking film. The primary idea that I took away from the movie was to “look past the numbers.” During the film, NASA mathematicians had difficulty making complex calculations due to there being no existing method available to make them. The protagonist of the film “looked past the numbers” and was able to use her intuition to come up with calculations that fit the situation. In rocket science, numbers are nothing without a physical attribute to tie them to. My favorite part of the movie was when the machine that made quicker calculations than humans malfunctioned and the protagonist was brought in to confirm them. This invoked the idea that machines, although they may be faster, can never replace the need for an engineer.”–Jacob Weinecke

This article is the fifth in a series, new for this school year ’16/’17 of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.