Second Term Update #1 (January 9-February 21)-Fredericksburg’s STEM Academy/Rocket Program

January  is past and February is waning quickly, but the spring program is really building. There are big goals and events  for each class group. This semester is where their learning  hits the pad literally for the junior and senior groups as they build toward Rockets 2017 and their end of class projects.  There are three class groups this semester as the sophomore class begins study and the freshman class is complete until they re-enter the program as sophomores in January of 2018.

The freshman have moved on due to the new accelerated block schedule, but at the end of the semester they all agreed that communication skills were what they felt they had developed the most. They found themselves to be much more comfortable and  proficient  when speaking in public. Their final projects, the orange juice production plants went well as reported by Mr. Matthes. The students were all very excited about the class and course study, but not about having to wait a whole year to return to the STEM Academy.

The sophomores are just beginning their 5th week of studies since they are new to the program for this year. Their studies to this point included learning to hand draw multi-view drawings, interpreting 3D objects, and learning engineering lettering which they have recently completed. With these skills accomplished, they will be moving on to the ACC Auto CAD course within the next week.

These students have been using two older 3D printers  for these projects. The printers have a relatively small build space and so limit what the students can produce on them. The district has recently received a new larger 3D printer, the MakerBot Z18 which will be available later this month. This will be a benefit to these students as well as both upperclassmen groups as it will allow for much larger production pieces and will give them the ability to prototype designs.

While junior and senior classes will use this printer more often, the sophomores will be the first to learn how to use it. Even though their current course study will still be focused on smaller printing jobs, prototyping and future uses will necessitate knowing how to use the new printer.

Juniors began work on January 23, on their transonic rocket that they will launch in Willow City in May. They have begun the initial stages of the Design and Development processes. A timeline and a problem statement have been created, and they are about midway through the research process.

They have a Critical Design Review (CDR) due before spring break. Unfortunately they have not been able to narrow down the scope of their research as of yet. This keeps them spread out as  a team, and means they have to make up ground in order to make the pre-spring break CDR  deadline.

They are researching rapid growth organisms for a possible payload for the rocket, and hope to be able to study how flight affects their growth.

On Friday, February 17, the juniors along with sophomores, Gloria Burns and Eston Cooke joined the juniors as Brian Evans of Space Propulsion Group provided instruction on the basics of mathematical modeling. At the end of the presentation, juniors had the opportunity to present models they had developed and then also do trouble shooting on their profiles.

20170217_120050Sophomores Gloria Burns and Eston Cooke with Dr. Brian Evans.

The junior students were very receptive to Mr. Evans and his instruction, alleviating numerous roadblocks and enabling rapid progress in their modelling.

20170217_111700Here  juniors, Harrison Spisak and Jacob Weinecke make their presentations their burn model to Dr. Evans.

“Dr. Evans was down to earth and made  comprehension of something really difficult, easy.”-Corbin Smajstrla

“It was nice to have rocket science explained so it wasn’t rocket science.” -Evan Knapp

Juniors have been officially invited to begin learning and participation in fuel grain motor test burns, but currently seniors are the only ones conducting any test burns.

20170217_111026 Corbin Smajstrla and Dr. Evans at the board.

The seniors conducted their first hot fire test on Friday, February 17, while Dr. Evans from the Space Propulsion Group was in attendance. They accomplished a 10 second burn of Low Density Polyethylene (LDPE).

starboard-view A still photo from the burn test.

According to Mr. Matthes, ” The test was extremely successful with outstanding data acquisition that showed the motor preformed nominally, according to expected design parameters.  This was very exciting to have such a good, clean burn, good data, and fitting expected performance.”

Heartland Enterprises and SRM Manufacturing created a newly designed injector plate.  This allowed the class to keep their Friday deadline.  In spite of the piece needing to be manufactured quickly for the project,  these companies came through and the product was, “beautifully machined and performed with 10% of expectation regarding oxidizer mass flow rate,” stated Mr. Matthes.

On January 27, the Fredericsburg Middle School 7th grade GT(Gifted and Talented) group presented their payload for the Redbird #18 Rocket to the senior STEM class. It consisted of a group of sensors to measure UV Light, methane, acceleratometer, and barometric pressure.

20170127_142251 20170127_135355 The 7th grade GT class presentation.

New this school year, Mr. Matthes started requiring after school and extra curricular hour work on senior projects. When asked how this senior group was doing with this on their project, here is what he had to say about the group.

“There have been  a solid group of students who have been putting time in during study halls and some others who have been able to commit extended numbers of hours outside of school time to keep things moving forward.  These senior students have worked phenomenally.  They bit off a lot to accomplish this year and are on target to meet all of their expectations.  It is quite remarkable having the opportunity and privilege to work with them.  A substitute recently commented that during my absence, walking into the classroom after the passing period between classes was like walking into a full-fledged workforce environment where students were all fully engaged, scheduling, designing, problem solving, and just plain working without any instruction to do so.  I believe the skills these students have honed over the last 4 years through this program and all their other coursework has created a ‘product’ that any college, industry, and organization would wish to recruit.”

Keep up the great work, seniors, what an amazing and glowing endorsement.

If you follow this program and like to view the launches, Rockets 2017  will be held at the Stewart Ranch in Willow City, Texas on the weekend of May 18-21, 2017.  This testing site is open to the public. Please watch the SystemsGo website and this blog for upcoming information on the event. The FHS junior group will be testing their rockets on Thursday, May 18, 2017. The senior group is tentatively scheduled to launch their Goddard level rocket at White Sands Missile Range (WSMR) in New Mexico the week of June 26-30.  There are also launches in Houston for schools in that area the weekend of May 12-14, 2017. New for this year the Hobbs, New Mexico group of schools will launch 1/1 rockets in Jal, New Mexico on April 27, 2017, this site will also be open to public viewing.

The STEM Academy group was encouraged to attend the movie, “Hidden Figures” on Friday, February 10th at Fritztown Cinema. About 35 students from the program attended.  Here is what a few of them had to say about the movie:

“The movie was about African-American women breaking social barriers in the engineering community at NASA. It should be your talent, skills, and work ethic that decide your position at your workplace, not your ethnicity or gender. I found it to be a fun/feel good movie that was well-directed and enjoyable to watch. I found myself caring about the characters and rooting for them throughout the movie which means the characterization was done well.  My favorite part of the movie was the climax when they shot the marine into orbit. The entire movie was building up to this and it was worth the wait.”–John West

“I found “Hidden Figures” to be a very inspiring and thought-provoking film. The primary idea that I took away from the movie was to “look past the numbers.” During the film, NASA mathematicians had difficulty making complex calculations due to there being no existing method available to make them. The protagonist of the film “looked past the numbers” and was able to use her intuition to come up with calculations that fit the situation. In rocket science, numbers are nothing without a physical attribute to tie them to. My favorite part of the movie was when the machine that made quicker calculations than humans malfunctioned and the protagonist was brought in to confirm them. This invoked the idea that machines, although they may be faster, can never replace the need for an engineer.”–Jacob Weinecke

This article is the fifth in a series, new for this school year ’16/’17 of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.

Fall Highlights (Oct. 1-Nov. 18)- Fredericksburg’s STEM/Rocket Program

It is mid November and time to  review once more all that the Fredericksburg High School STEM Academy has been working on throughout the past seven weeks.  Each group has new skills they are learning, goals they are working to achieve and events they are working towards.

During the month of October the Freshman visited Caterpillar Manufacturing,  where  Warren Houston, Caterpillar plant manager, acted as the groups’ host during their tour.  They also toured Aqua Power Cutting, where owner BJ Millard showed them around and gave demonstrations.  Mr. Millard’s two sons have both participated in the STEM Academy.

The following photo is from their visit to Caterpillar Manufacturing.

caterpillar-tour

On Monday November 21, they will visit  Toyota, Center for the Intrepid, and Southwest Research Institute (SwRi).

They have also been learning about Electrical Engineering. Keith Kunz a representative of Teledyne, formerly Real Time Systems, was on site Thursday, November 10 for subject presentations.

The juniors have been studying aerodynamic drag, resistance, and impulse momentum theory.  They are completing work on the test stand burn models and the associated fuel grain burn simulations. After this they will be moving on to new heights, attempting to reach 1900 feet on  C6-Estes motors in Generation 3 rockets.  These rockets are designed using the same RockSim software used to design rockets they will launch at Willow City next year. This is a lesson in design and construction and each must match identically their design.

The  whole senior group made a trip to  NASA Johnson Space Center on Monday and Tuesday, November 7 and 8. Only two were unable to attend, one due to family complications and the other was attending State Marching Contest on Monday with the FHS Band but joined the group later.

20161107_130320

On Monday they collectively made a Grant Presentation to NASA. Mr. Matthes reports that, “they did wonderfully.”

20161107_144521  20161107_133653

On Tuesday,  Ian  Kendrick,  Sterling Weaterford,  Nathan Bain and David Becker presented a flight readiness profile. “NASA was impressed with test-stand updates and the focus on analysis and improved data acquisition,” according to Mr. Matthes.

20161108_095221

They also toured Johnson Space Center.

20161108_151017  20161108_123300

20161108_152416

Students had time for fun while in Houston as well.  On Monday,  after dinner, students spent time at Kemah Boardwalk. Interestingly the “Crane Game” was the entertainment of the evening, pitting them against each other to see who could pluck the most stuffed animals.  Reportedly, Ricky Robles was the winner.

20161107_203459  20161107_205034  20161107_210602

Those not involved in Tuesday’s presentation went to Space Center Houston where a good time was had by all.

image2   image1

The STEM Academy would like to extend many thanks to Mr. Logan Minshew, FHS Counselor and CTE coordinator. He took the time to attend this field trip and drive the group.

In other senior news, even though there is still quite a bit more to be done on test-stand, they have made good strides and are progressing forward diligently. They are back at work with rocket design as well.

In a related note, Mr. Matthes reports that they held their first Engineering Advisory Committee meeting on Friday, November 11. Members present were Brian Evans (Space Propulsion Group), Jay Mallinckrodt (Heartland Enterprises), and Scott Netherland (SystemsGo). Mark Cornett, Allen Nance (Teledyne), Luke Morin (SRM Manufacturing), and Logan Minshew (FHS Career and Technology Coordinator) were unable to attend.

This article is the third in a new series of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.

September Highlights- Fredericksburg’s STEM/Rocket Program

The school year is now into it’s seventh week. September has come and gone and the Fredericksburg High School STEM Academy has been working steady at all levels. Each group has new skills they are learning, goals they are working to achieve and events they are working towards.

Mr. Matthes says that, ” The Freshman are great! Already I have seen an improvement in their presentation skills. They have also been successful in finishing the structural engineering fix for the SystemsGo launch tower, and have followed up with a PMA (post mission analysis) and current event report.”

2nd-period-freshman-w-structures

This is the second period Freshman class with their structures. Students including in the picture, in no alphabetical order are as follows: Jowad Aysheh, Gloria Burns, Luke Duderstadt, Manuel Enciso, Jack Fox, Jack Gallagher, Jacob Hinterlach, Thomas Johnson, Troy Kneese, Aquilino Perez, Zoe Rivera, Darien Robles, Jessen Stableford, Noah Stotz, Deja Turkett, Alek Vasquez, Calissa Vollmar, Dalton Waters, Joshua Wienecke,  and Zachary Willis.

3rd-period-freshman-w-structures

This is the third period Freshman class with  their structures. Students including in the picture, in alphabetical order are as follows: Dylan Ahrens, Jarrett Beard, Jorge Giral, Blake Boubel, Chad Braden, Jacob Brown, Esten Cooke, Samuel Cowsar, Ryan Davis, Gavin Eckert, Tucker Elliot, Frank Fackovec, Cathryn Huff, Brendon Huynh, Abel Jaimes, Ryan Majors, Antonio Martinez, Tristan McDonald, Gabriela Moreno, Robert Sanchez, Landon Sparrow, Carl Wilger, Lane Wallendorf, and Landon West.

The freshman will be traveling to several companies to investigate how engineering plays a part in their industries. This will take place over the next three months in three separate trips. Included in these trips are: Caterpillar Manufacturing, Aqua Power Cutting, Soutwest Research Institute (SwRI), Toyota Manufacturing, and Center for the Intrepid, all out-of-town trips, and Fischer and Wieser, Heartland Enterprises, Ltd. , Swissomation, Kager Industries, and Rode’s Iron and Pipe locally.  During the month of October they will visit Caterpillar Manufacturing and Aqua Power Cutting.

The Juniors are currently working in the R&D (Research and Development) element of the curriculum after having completed building and launching their Generation 1 model rockets. During this phase they are working on modeling the motor burn.

gen-1-rockets

Junior class with the Generation 1 rockets.

Seniors are alternating between rocket history and  work on the test stand and testbed. They are currently in a break from the history but will rejoin it in a couple of weeks. Mean while they have  conducted successful CDR’s (critical design review) for test stand that generated positive and developmental feedback.  They have also had success updating the testbed. Wiring and programming issues have been corrected,  they were able to create a new tank system which will increase safety in the fill and weigh of nitrous operating systems, as well as succeeding in making the testbed more frictionless.  Their senior rocket is still in the works as they continue in the design  development of the vehicle.

New this year, the seniors created rocket history children’s books.  Students will be doing recordings of themselves reading the books, and both the books and the audios will be sent to the Fredericksburg Elementary School where students there will be able to read the books and hear the high school authors read the books to them.

20161011_074947

According to Mr. Matthes, “Their rocket history children’s books were awesome!”

On November 7 & 8, the senior group has a chance to go to the NASA Johnson Space Center,  for flight profile reviews, grant updates, and a possible preliminary design review. Three students will go for sure, and those will be named at a later date.

Seniors, here is your challenge for the month, according to Mr Matthes, “If you complete the analysis of historic test data from the teststand then you will all be eligible to attend this trip. He would like to see that happen and take you all. Can you meet the challenge? Next month’s edition of this article series will publish the answer to this challenge. Now is your chance to show my readers and Mr. Matthes that you can meet the challenge.

This article is the second in a new series of monthly updates that will follow the Fredericksburg STEM Academy/Rocket program. This school is a participant of the SystemsGo STEM program. This series of articles is intended to support, encourage, and challenge students in the program as they share their working status and accomplishments throughout the year in the program. These publications will be available for tags and re-posting.

www.systemsgo.org as always is the place for more information on this program. You may also email them at info@systemsgo.org . Take the time to get your school involved, the future of your students will be greatly benefited.